2D Wire Bending Machine: An Efficient Automated Equipment Empowering Ladle Production

In the ladle production industry, efficient, precise, and stable production equipment is crucial for enhancing competitiveness. The 2D wire bending machine, as an automated wire forming equipment specially built for this industry, has become the ideal choice for ladle manufacturers with its excellent performance and flexible adaptability, bringing revolutionary changes to iron wire product processing.

The 2D wire bending machine excels in applicable wire materials and processing range. It is compatible with various wire types such as round wires, flat wires, and square wires, and is suitable for wires of any material, with particularly good adaptability to 08 iron wires. In terms of wire diameter specifications, it conforms to the 3-8mm iron wire standard, fully meeting the mainstream wire material requirements for ladle production, providing enterprises with a wide range of material selection space without having to compromise on material selection due to equipment limitations.

In terms of core performance parameters, the 2D wire bending machine also performs impressively. In terms of production efficiency, the production speed of conventional products can reach 2-3 pieces per minute, and for standard 200x200 square frame products, it can even reach 12-15 pieces per minute. Its efficient production capacity is sufficient to meet the needs of mass production, helping enterprises deliver orders quickly. In terms of equipment specifications, the 4-axis design ensures the precision of multi-dimensional bending; the total power is approximately 7.8kw, which can provide sufficient power for the stable operation of the equipment; the external dimensions are 2400*900*1650, and the compact layout effectively saves workshop space; the machine weight reaches 880KG, and the stable structure ensures the stability of the equipment during operation, reducing errors caused by vibration.

The power and control system is the core advantage of the 2D wire bending machine. The servo motors adopt domestic OMRON motors, among which the 4.0kw wire feeding servo ensures sufficient and stable feeding power; the 1.8kw bending servo provides precise bending output, ensuring that each bending meets the standard; the 1.0kw cutter servo and 1.0kw auxiliary servo work together to perfectly complete the cutting and auxiliary actions. The matched Yaqi servo system has a fast response and precise control, enabling each action of the equipment to be executed accurately. In terms of pneumatic configuration, 1 cylinder and 1 solenoid valve cooperate with each other to drive key executive components, ensuring the efficient operation of the equipment. The control module adopts a 32-bit high-performance processor with a fast computing speed, which can support the operation of complex programs, allowing the equipment to handle multi-step production tasks with ease. The operation interface adopts a touch screen + button dual-control mode, combined with a Chinese-English bilingual system, and has a program upload and download function, which greatly reduces the difficulty of operation, even for beginners to quickly get started.

The performance advantages of the 2D wire bending machine are also reflected in many aspects. In terms of precision control, both the bending precision and wire feeding precision reach ±0.5mm, ensuring a high degree of consistency in product dimensions and effectively reducing the rejection rate caused by dimensional errors. In terms of speed performance, the fastest wire feeding speed is about 37m/min, which greatly reduces the time loss in feeding; the maximum bending speed is about 300 rpm, which can efficiently complete the bending action and improve the overall production rhythm. In terms of bending capacity, it supports a maximum bending angle of ±180°, and the action direction is flexible. The inner mold and outer mold can move down/up, and the outer mold also supports 360° clockwise and counterclockwise rotation, which can meet the needs of various complex shapes and provide more possibilities for ladle design. In terms of programming and storage, it can store 4000 sets of data, each containing 300 action settings. Through the combination of these actions, products of various models and specifications can be formed, easily adapting to diversified ladle designs.

In terms of functional features, the 2D wire bending machine realizes fully automated operations, integrating functions such as automatic feeding, automatic returning, straightening and cutting, and bending forming, reducing manual intervention, lowering labor costs, and avoiding quality problems caused by human operation errors. High flexibility is also one of its highlights. Through the combination of 300 action settings, it can quickly switch the production of different products, adapting to the small-batch and multi-variety production mode, allowing enterprises to flexibly respond to changes in market demand. In addition, the various system components of the equipment work together, and the mechanical performance is stable, ensuring the stability of long-term continuous production and providing a reliable guarantee for the continuous production of enterprises.

To sum up, with its efficient, precise, flexible, and stable characteristics, the 2D wire bending machine provides an integrated wire forming solution for ladle manufacturers, helping enterprises achieve significant breakthroughs in improving production efficiency, reducing costs, and ensuring product quality. It is an important help for the ladle production industry to move towards automated and intelligent production.