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Leading wire forming machine manufacturer specializing in the development of welding technology.

Efficient and Precise Circle-forming and Butt-welding Integrated Machine —— A Powerful Assistant in the Production of Circular Storage Racks

In the production industry of circular storage racks, a high-performance equipment plays a crucial role in improving production efficiency and ensuring product quality. The circle-forming and butt-welding integrated machine, with its excellent performance, has become a leader in this industry, especially standing out in the production of stainless steel circular storage racks. With a stable production speed of 10-15 pieces per minute, it provides strong support for the large-scale production of enterprises.
Efficient and Precise Circle-forming and Butt-welding Integrated Machine —— A Powerful Assistant in the Production of Circular Storage Racks 1
  1. Excellent Adaptability for Circular Storage Rack Production
    The circle-forming and butt-welding integrated machine shows strong adaptability in the field of circular storage rack production. It focuses on the processing of stainless steel materials and can easily handle wire diameters ranging from 2mm to 6mm. Whether it is for making small desktop circular storage racks or medium-sized floor-standing circular storage racks, it can accurately meet the production needs.
Efficient and Precise Circle-forming and Butt-welding Integrated Machine —— A Powerful Assistant in the Production of Circular Storage Racks 2
In terms of production efficiency, the performance of this equipment is very impressive. The standard production speed can reach 10-15 pieces per minute, and for products with a diameter of 80mm, the production speed can even be increased to 10-20 pieces per minute. However, it should be noted that the larger the product diameter, the slower the production speed will be. But this does not affect its high-efficiency status among similar equipment. Compared with traditional production equipment, it can significantly shorten the production cycle.
  1. Core Parameter Advantages of the Full Servo System
    This circle-forming and butt-welding integrated machine adopts a full servo system, and its core parameters demonstrate the high quality and high performance of the equipment. The servo wire feeding motor has a power of 2.6KW and a rotating speed of up to 3000 rpm. It uses high-quality domestic motors to ensure strong and stable power during the wire feeding process, providing a stable wire supply for subsequent processing links.
The servo cutting motor has a power of 1.0KW, also a high-quality domestic motor, which can achieve precise and neat cutting actions, ensuring the flatness of the wire cut and reducing troubles in subsequent processing. The wire feeding speed is as high as 35 meters per minute, which lays a solid foundation for the efficient and continuous production of the equipment, making the entire production process more smooth.
In terms of the circle-forming range, the equipment's circle-forming diameter covers 25mm-550mm, among which wires with a diameter of 3mm or more can be processed into large circles of 400mm or more. Moreover, for different wire diameters, there are subdivided circle diameter ranges: 2-2.5mm wire diameter is suitable for 25-300mm circle diameter; 3-4mm wire diameter is suitable for 30-400mm circle diameter; 4-5mm wire diameter is suitable for 40-400mm circle diameter; 6mm wire diameter is suitable for 55-400mm circle diameter. It can accurately match the diversified production needs of circular storage racks.
  1. High-precision Processing and Reliable Quality Assurance
    For circular storage racks, processing precision directly affects the product quality and use effect. The circle-forming and butt-welding integrated machine performs excellently in this aspect. The perimeter tolerance is strictly controlled within ±0.2mm, and the circle-forming diameter tolerance is only 0.5mm. Such high precision ensures the consistency of the size of the circular frame, greatly improving the assembly precision of the storage rack and reducing troubles during the assembly process.
The flatness of the product processed by the equipment is less than 0.5mm, which effectively avoids the warping and deformation of the circular frame, ensures the stability of the overall structure of the storage rack, and prolongs the service life of the product. In terms of welding performance, the equipment is equipped with a welding power of 50KVA and a duty cycle of 50%, which can achieve firm and reliable welding. Especially for the connection of stainless steel materials, the welding joint has high strength and can withstand the test of long-term use.
  1. Equipment Operating Conditions and Specification Details
    The operation of the circle-forming and butt-welding integrated machine requires certain basic conditions. The input voltage is 380V, the compressed air pressure needs to be maintained at 0.6MPa, and the cooling water flow rate is 50L/min. Meeting these conditions can ensure the equipment runs efficiently in a stable environment and reduce the occurrence of faults.
In terms of the equipment's appearance and weight, its overall dimensions are  2400*1450*1500. The compact structural design does not occupy too much workshop space, which is conducive to the reasonable layout of the workshop. The total weight of the equipment is 800KG, which is installed stably and has little vibration during operation, ensuring the stability of the production environment.
  1. Core Value Brought to Enterprises by the Equipment
    With the full servo system as the core, the circle-forming and butt-welding integrated machine realizes the integrated automatic operation of wire feeding, cutting, circle forming and welding, which greatly reduces manual intervention and lowers labor costs. Its precise parameter control perfectly adapts to the production characteristics of stainless steel circular storage racks. While ensuring an efficient output of 10-15 pieces per minute, it ensures product quality through strict tolerance and flatness standards.
Efficient and Precise Circle-forming and Butt-welding Integrated Machine —— A Powerful Assistant in the Production of Circular Storage Racks 3
For circular storage rack enterprises pursuing large-scale production and improving product consistency, this equipment is undoubtedly an ideal choice to enhance production efficiency. It can effectively shorten the production cycle, improve the enterprise's market response speed, help enterprises gain advantages in the fierce market competition, and promote better development of enterprises.

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