2-6mm Full Servo Loop Forming and Butt Welding Integrated Machine: High-efficiency Core Equipment for Stainless Steel Sterilization Basket Production

In the large-scale production of products such as stainless steel sterilization baskets and baskets, the stability, efficiency and processing accuracy of the equipment directly determine the product quality and corporate competitiveness. The 2-6mm full servo loop forming and butt welding integrated machine, as a professional equipment for the industry, has become a key production partner in the field of stainless steel product processing due to its precise parameter control and efficient production capacity.

Comprehensive Adaptable Processing Range
This equipment is specially designed for stainless steel materials, and can easily handle the processing needs of 2-6mm wire diameters, perfectly matching the structural characteristics of products such as sterilization baskets and baskets. In terms of loop forming diameter, the equipment has a wide adjustment range of 25mm-550mm. Among them, wire diameters above 3mm can realize the processing of large loops above 400mm, meeting the production needs of products of different specifications. For different wire diameters, the equipment is set with refined loop diameter ranges: 2-2.5mm wire diameter corresponds to 25-300mm loop diameter, 3-4mm wire diameter is suitable for 30-400mm loop diameter, 4-5mm wire diameter covers 40-400mm loop diameter, and 6mm wire diameter is applicable to 55-400mm loop diameter, ensuring that each specification of processing can achieve the best effect.

High-precision Processing Performance
Precision processing is one of the core advantages of the equipment. In terms of perimeter control, the equipment can achieve a tolerance range of ±0.2mm, the loop forming diameter tolerance is stably within 0.5mm, and the flatness is less than 0.5mm. These high-precision indicators ensure the consistency of the formed workpieces and provide a reliable foundation for subsequent assembly processes. Whether it is the fine grid used in medical sterilization baskets or the solid frame of industrial turnover baskets, precise and uniform size specifications can be obtained through this equipment, effectively improving the overall quality of the products.

Efficient and Stable Power System
The equipment is equipped with two sets of high-performance servo motors. The wire feeding motor has a power of 2.6KW and a rotation speed of up to 3000 rpm (domestic), and with a wire feeding speed of 35 meters per minute, it provides strong power for continuous processing. The cutting motor adopts a 1.0KW domestic servo motor, ensuring fast and precise cutting action and reducing processing waiting time. The collaborative work of the dual servo system enables the equipment to achieve a production speed of 10-20 pieces per minute when processing with an 80mm diameter (the speed is adjusted accordingly as the diameter increases). Compared with traditional equipment, the production efficiency is significantly improved, which can meet the needs of medium and large-scale production.

Professional Welding and Operation Configuration
The welding system adopts a welding power of 50KVA with a duty cycle of 50%, which can achieve firm and stable welding effect for stainless steel materials, ensuring the strength and sealing of the loop interface, and meeting the special requirements for structural strength of products such as sterilization baskets. The equipment operation requires 380V input voltage, equipped with 0.6MPa compressed air pressure supply and 50L/min cooling water flow, providing necessary guarantees for the continuous and efficient operation of the equipment, while effectively controlling the working temperature and extending the service life of the equipment.

Reasonable Equipment Specification Parameters
The equipment has an external dimension of 2400*1450*1500, and its compact structural design saves the floor space of the production workshop, facilitating the layout planning of the production line. The total weight of 800KG not only ensures stability during operation, but also reduces the difficulty of installation and movement. The overall design takes into account both production efficiency and space utilization, and is particularly suitable for the workshop production environment of stainless steel product enterprises.

The 2-6mm full servo loop forming and butt welding integrated machine, with its comprehensive processing capability, precise control accuracy, efficient production speed and stable operation performance, has become an ideal choice for the production of stainless steel sterilization baskets and baskets. Whether it is improving product quality, increasing production efficiency, or reducing labor costs, this equipment can bring significant production benefits to enterprises, helping stainless steel product enterprises gain an advantage in the fierce market competition and achieve large-scale and high-quality production goals.