2-6 Full Servo Coiling and Butt Welding Machine: A Versatile Hardware Production Tool Adaptable to Multiple Wire Diameters

In the hardware special-shaped spring production industry, an efficient, precise and stable production equipment is crucial for improving product quality and production efficiency. The 2-6 full servo coiling and butt welding integrated machine is such a capable device that meets the industry's needs. With its excellent performance and rich functions, it brings great convenience to the production of special-shaped springs made of stainless steel and other materials.

This coiling and butt welding machine excels in production speed. Taking a diameter of 80mm as an example, the production speed can reach 10-20 pieces per minute. Even when dealing with products with larger diameters, it can maintain stable operation, though the speed will slow down slightly as the diameter increases. This speed range can well adapt to the needs of production at different scales, not only meeting the flexible scheduling of small and medium batch production, but also coping with the efficient output of large-scale production.

In terms of the core parameters of the equipment, its configuration is excellent. The servo wire feeding motor adopts a domestic motor with 2.6KW/3000 rpm, and the wire feeding speed can reach 35 meters per minute, ensuring efficient and stable wire conveying. The servo cutting motor is a 1.0KW domestic motor, which can accurately complete the wire cutting work, ensuring the consistency of product dimensions.

In terms of coiling performance, the equipment has a wide range of coiling diameters, from 25mm to 550mm. However, it should be noted that only wires with a diameter of more than 3mm can be coiled into large rings of more than 400mm. At the same time, the equipment has corresponding coiling diameter ranges for different wire diameters: 2-2.5mm wire diameter range is 25-300mm, 3-4mm wire diameter range is 30-400mm, 4-5mm wire diameter range is 40-400mm, and 6mm wire diameter range is 55-400mm. The coiling wire diameter supports low-carbon steel of 2mm-6mm, and it has excellent performance in precision. The perimeter tolerance is only ±0.2mm, the coiling diameter tolerance is 0.5mm, and the flatness is less than 0.5mm. These high-precision indicators ensure that the produced spring products have good consistency and reliability.

The welding power of the equipment is 50KVA, and the duty cycle is 50%, which can provide stable energy output for the welding process and ensure welding quality. In terms of auxiliary conditions, the equipment requires a compressed air pressure of 0.6MPa and a cooling water flow rate of 50L/min. Meeting these conditions can ensure the normal operation and service life of the equipment.

In terms of the equipment's appearance and weight, its overall dimensions (length * width * height) are 2400*1450*1500, and the total weight is 800KG. Such dimensions and weight make the equipment have certain flexibility in workshop layout, without occupying too much space while ensuring the stability of the equipment.

To sum up, this 2-6 full servo coiling and butt welding integrated machine, with its wide application range, efficient production speed, precise processing accuracy and stable performance, has become an indispensable important equipment in the hardware special-shaped spring production industry. It can not only improve production efficiency and reduce production costs, but also ensure product quality, providing strong support for the development of enterprises. Whether it is for the production upgrade of small and medium-sized enterprises or the large-scale production of large enterprises, this equipment has extremely high application value.