2D Wire Bending Machine —— Intelligent Forming Solution for Pull-Out Basket Frames

In today’s fiercely competitive cabinet hardware industry, the production efficiency and precision of pull-out basket frames directly determine an enterprise’s market competitiveness. Traditional manual bending processes suffer from low efficiency, unstable precision, and high material waste. The all-new 2D Wire Bending Machine reinvents production logic with smart technology, offering a full-process automated solution from "wire" to "finished product" for basket frame manufacturing. It helps enterprises break through capacity bottlenecks and seize opportunities in the high-end market.

Core Parameters: Redefining Industry Benchmarks

• Standard Capacity: 10–15 pieces/min (suitable for conventional-size frames)
• Peak Capacity: 20–25 pieces/min for 200×200mm square frames, with a daily maximum output exceeding 30,000 pieces
  Material Compatibility:
• Wire Types: Iron wire (round/flat/square), stainless steel wire, aluminum alloy wire (custom molds required for aluminum)
• Wire Diameter Range: 2–6mm (covering 90%+ of basket frame wire needs)
  Power System:
• 4-axis servo drive (total power 6.2kW):
  • 2.4kW wire-feeding servo motor: Achieves ultra-high-speed wire feeding at 90m/min, positioning accuracy ±0.5mm
  • 1.8kW bending servo motor: Supports high-speed bending at 300 rpm, angle control accuracy ±1°
  • 1.0kW cutter servo + 1.0kW servo lifting mechanism: Cutting error <0.3mm, action response time <0.1 seconds
  Equipment Specifications:
• Dimensions: 2400×900×1650mm (occupies only 2.16㎡, suitable for compact factories)
• Weight: 880KG (high-strength steel structure, operational vibration <0.05g)
  

Intelligent Technology: Reshaping the Full Production Process

Multi-Axis Coordinated Servo System: Breakthrough in Precision and Efficiency

• Wire Feeding: Monitors wire displacement in real time via encoders; auto-compensates for errors exceeding ±0.5mm to ensure uniform wire length in each segment
• Bending: Supports 360° forward/backward rotation bending within 180°, combined with a composite structure of outer/inner mold vertical movement, enabling one-step forming of 20+ basic shapes (e.g., L-shaped, U-shaped, frame-shaped). Complex frames (e.g., three-layer baskets with rounded corners) require no secondary processing
• 4,000-Group Data Storage: Each group contains 300 action combinations (wire length, bending angle, rotation direction, etc.), storing massive process parameters. One-click recall during model changes improves changeover efficiency by 80%
  

Key Process Breakdown:

Flexible Production Capability for Diverse Needs

• 2–2.5mm wires: Processing delicate basket handles (minimum bending radius R2)
• 4–6mm wires: Producing heavy-duty basket frames (max load capacity 50kg)
  Custom Programming Support: Manually draw bending paths via touchscreen or import CAD files to generate processing programs, enabling mass production of "irregular basket frames" (e.g., oval baskets, beveled baskets)

Performance Advantages: Proven by Data

Application Scenarios and Service System

1. Diverse Application Coverage

• Mass production of cabinet pull-out basket frames (e.g., dish baskets, spice baskets, tall pull-out baskets)
• Customized processing of wardrobe storage baskets (e.g., pants racks, tie racks, lingerie baskets)
  Extended Scenarios:
• Bathroom accessories (towel racks, bath towel baskets)
• Pet supplies (cat tree frames, dog cage door frames)
• Industrial shelving (light-duty warehouse shelf panel frames)