In today’s fiercely competitive cabinet hardware industry, the production efficiency and precision of pull-out basket frames directly determine an enterprise’s market competitiveness. Traditional manual bending processes suffer from low efficiency, unstable precision, and high material waste. The all-new
2D Wire Bending Machine reinvents production logic with smart technology, offering a full-process automated solution from "wire" to "finished product" for basket frame manufacturing. It helps enterprises break through capacity bottlenecks and seize opportunities in the high-end market.
![2D Wire Bending Machine —— Intelligent Forming Solution for Pull-Out Basket Frames 1]()
Core Parameters: Redefining Industry Benchmarks
Equipment Name: 2D Wire Bending Machine
Core Positioning: Automated forming of pull-out basket frames (cabinet pull-out baskets, wardrobe storage baskets, kitchen storage racks, etc.)
Efficiency Revolution:
- Standard Capacity: 10–15 pieces/min (suitable for conventional-size frames)
- Peak Capacity: 20–25 pieces/min for 200×200mm square frames, with a daily maximum output exceeding 30,000 pieces
Material Compatibility:
- Wire Types: Iron wire (round/flat/square), stainless steel wire, aluminum alloy wire (custom molds required for aluminum)
- Wire Diameter Range: 2–6mm (covering 90%+ of basket frame wire needs)
Power System:
- 4-axis servo drive (total power 6.2kW):
• 2.4kW wire-feeding servo motor: Achieves ultra-high-speed wire feeding at 90m/min, positioning accuracy ±0.5mm
• 1.8kW bending servo motor: Supports high-speed bending at 300 rpm, angle control accuracy ±1°
• 1.0kW cutter servo + 1.0kW servo lifting mechanism: Cutting error <0.3mm, action response time <0.1 seconds
Equipment Specifications:
- Dimensions: 2400×900×1650mm (occupies only 2.16㎡, suitable for compact factories)
- Weight: 880KG (high-strength steel structure, operational vibration <0.05g)
![2D Wire Bending Machine —— Intelligent Forming Solution for Pull-Out Basket Frames 2]()
Intelligent Technology: Reshaping the Full Production Process
Multi-Axis Coordinated Servo System: Breakthrough in Precision and Efficiency
A 32-bit high-performance processor serves as the control core, coordinating real-time movements of four axes (wire feeding, bending, cutting, ejection) to achieve "micron-level" dynamic calibration:
- Wire Feeding: Monitors wire displacement in real time via encoders; auto-compensates for errors exceeding ±0.5mm to ensure uniform wire length in each segment
- Bending: Supports 360° forward/backward rotation bending within 180°, combined with a composite structure of outer/inner mold vertical movement, enabling one-step forming of 20+ basic shapes (e.g., L-shaped, U-shaped, frame-shaped). Complex frames (e.g., three-layer baskets with rounded corners) require no secondary processing
- 4,000-Group Data Storage: Each group contains 300 action combinations (wire length, bending angle, rotation direction, etc.), storing massive process parameters. One-click recall during model changes improves changeover efficiency by 80%
![2D Wire Bending Machine —— Intelligent Forming Solution for Pull-Out Basket Frames 3]()
Key Process Breakdown:
Straightening Module: 7-roller straightening mechanism eliminates original wire curvature, achieving straightness <0.2mm/m after straightening
Cutting Module: Tungsten steel cutter ensures cutting perpendicularity error <1°, with burr-free and deformation-free edges, reducing subsequent welding and grinding steps
Clamping System: 1 set of air cylinders + 1 solenoid valve drives mechanical jaws, automatically adjusting clamping force based on wire diameter (50–200N for 2–6mm wires) to prevent workpiece slippage during bending
Flexible Production Capability for Diverse Needs
Quick-Change Mold Design: Standardized dovetail groove interface enables mold replacement for different wire diameters/shapes in just 15 minutes, supporting:
- 2–2.5mm wires: Processing delicate basket handles (minimum bending radius R2)
- 4–6mm wires: Producing heavy-duty basket frames (max load capacity 50kg)
Custom Programming Support: Manually draw bending paths via touchscreen or import CAD files to generate processing programs, enabling mass production of "irregular basket frames" (e.g., oval baskets, beveled baskets)
Performance Advantages: Proven by Data
Comparison Dimension |
Traditional Manual Bending |
2D Wire Bending Machine |
Improvement Rate |
Capacity (200×200mm square) |
3–5 pieces/min |
20–25 pieces/min |
400%–500% |
Dimensional Error |
±2mm |
±0.5mm |
75% |
Material Waste Rate |
8%–10% |
2%–3% |
60%–70% |
Labor Cost (10 Units) |
Requires 20 workers |
Only 3 operators |
85% |
Model Changeover Time |
2–3 hours |
<5 minutes |
95% |
Precision Case Study: A cabinet enterprise using the 2D Wire Bending Machine to produce 300×400mm basket frames achieved a flatness error of 0.3mm and bending angle error of ±0.8° (measured by CMM), fully complying with EU EN 1935-2004 standards.
Energy Efficiency: Standby power <500W, power consumption ~4.5kWh/h during production—15% more energy-efficient than similar equipment.
Application Scenarios and Service System
1. Diverse Application Coverage
Primary Scenarios:
- Mass production of cabinet pull-out basket frames (e.g., dish baskets, spice baskets, tall pull-out baskets)
- Customized processing of wardrobe storage baskets (e.g., pants racks, tie racks, lingerie baskets)
Extended Scenarios:
- Bathroom accessories (towel racks, bath towel baskets)
- Pet supplies (cat tree frames, dog cage door frames)
- Industrial shelving (light-duty warehouse shelf panel frames)