2D Wire Bending Machine: Expert in High-Efficiency Production of Fruit Tree Branch Benders

In the fruit tree planting industry, the production efficiency and quality of branch benders directly impact orchard management costs and effectiveness. The 2D Wire Bending Machine, with its advanced technology and superior performance, has become a powerful assistant for fruit tree branch bender production, bringing a new production experience to the industry.

I. Basic Information

• Equipment Name: 2D Wire Bending Machine
• Application Industry: Specialized in producing branch benders for the fruit tree industry
• Origin: Jiangsu Province – relying on the local mature manufacturing system to ensure equipment quality

II. Core Performance Parameters

(1) Production Efficiency and Precision

• Production Speed: Regular speed reaches 8-10 pieces/minute; when producing 200*200 square frame samples, efficiency increases to 20-25 pieces/minute, significantly enhancing productivity.
• Product Dimensions: Standard size is 500*400, with minimal dimensional error ensured by the precise control system.
• Bending Precision: Achieves ±0.5mm, with wire feeding precision also at ±0.5mm, guaranteeing the processing quality of branch benders and meeting strict production standards.

(2) Application Scope

• Wire Material: Processes 304 stainless steel (corrosion-resistant and durable); suitable for various wires including round, flat, and square wires, as well as 86 iron wire and other materials, with a wire diameter range of 2-6mm.
• Electrical Specifications: The 2-6mm forming machine uses three-phase 380V + grounding wire power supply to ensure stable operation.

(3) Key Component Configuration

• Straightening Wheels: Equipped with 18 sets of straightening wheels made of national standard Cr12, effectively correcting wire straightness to meet production requirements.
• Bending Molds: Made of high-quality SKD11/51 material through precision processing, with a hardness of 58-62 HRC, capable of handling high-strength bending operations and ensuring long-term wear resistance.
• Wire Feeding Wheels: 3 sets of wire feeding wheels also made of national standard Cr12, polished and heat-treated to ensure stable and smooth wire feeding.
• Axle Count: 4-axle design, combined with high-precision transmission structures, enables precise motion control.
• Motor Configuration: Uses domestic OREY motors with a total power of approximately 6.3kW + 1.5kW (inner mold rotation), including a 2.3kW wire feeding servo motor, 1.5kW bending servo motor, and 1.0kW cutter servo motor for collaborative operation – powerful, energy-efficient, and capable of easily cutting all applicable wires.
  

III. Equipment Operation Parameters

• Wire Feeding Speed: Maximum speed of approximately 90m/min, providing a guarantee for rapid production.
• Maximum Bending Speed: Approximately 300 revolutions/minute with a bending angle of up to 180°, capable of quickly completing bending requirements at various angles.
• Movement Directions: Inner mold can move up/down; outer mold supports up/down movement and 360° clockwise/counterclockwise rotation, offering flexible motion modes to meet diverse production needs.
• Storage Capacity: Strong storage function with the ability to store 4,000 groups of data (300 movements per group), facilitating quick recall of different production programs for rapid switching between diverse products.
  

IV. Control System and Operation

• Control Module: Uses a 32-bit high-performance processor to ensure stable operation and rapid command processing.
• Control Method: Combines touchscreen and button operations for convenience; supports English/Chinese language systems with upload/download functions for easy program management and updates.
• Automated Functions: Mechanical movements are precisely controlled by microcomputer programs, enabling a series of operations including automatic feeding, unloading, straightening, cutting, and bending – requiring minimal manual intervention, reducing labor costs, and improving production efficiency.
• Auxiliary Systems: Equipped with 4 cylinder solenoid valves and 3 pneumatic systems, working in tandem with the servo system (Yaqi) to ensure operational stability and reliability.

V. Physical Parameters

• Dimensions: 24009001650mm – a reasonable size design that saves space and facilitates installation and operation.
• Machine Weight: 750KG – a solid body structure that ensures stability during operation and reduces vibration impact on processing precision.