2D Frame Bending & Butt Welding + Fixed Cutting Straightening Machine —— Revolutionary Tool for Tableware Lunch Box Rack Production

In the rapidly developing tableware lunch box rack manufacturing industry, traditional production equipment often suffers from issues such as low efficiency, insufficient precision, and single-functionality. Enterprises face multiple pressures including rising labor costs, short order delivery cycles, and fierce market competition. To meet the industry's urgent demand for efficient, precise, and intelligent production equipment, we have dedicatedly developed the 2D Frame Bending & Butt Welding + Fixed Cutting Straightening Machine, aiming to bring revolutionary production changes to tableware lunch box rack manufacturers.

II. In-Depth Analysis of 2D Frame Bending & Butt Welding System

(1) Precise Positioning for Industry Compatibility

(2) Demonstration of Excellent Production Capability

• High-Efficiency Production Rhythm: The equipment breaks through the efficiency bottleneck of traditional welding equipment with an astonishing production speed of 10-15 pieces per minute. During the peak production season for lunch box racks, it effectively ensures enterprise order delivery capabilities and significantly improves market response speed.
• Precision Forming for Standard Sizes: For the common and critical product size of 500*500, the equipment ensures the dimensional accuracy of each frame product through its precise mechanical structure and control system, reducing the defect rate caused by dimensional errors and improving product qualification rates.
  

(3) Detailed Explanation of Core Product Features

• Material and Wire Diameter Compatibility: Widely applicable to iron materials, it can process iron wires with a diameter range of 2-6mm. Whether for thin decorative frame wires or thick load-bearing frame wires, the equipment can easily handle them, meeting the diverse production needs of enterprises.
• Intelligent Control Technology: Equipped with an advanced microcomputer programming control system, it precisely regulates the bending movements and speed. By presetting different program commands, it can achieve the forming of products in various models and specifications. The equipment features a series of automated functions including automatic feeding, unloading, straightening, cutting, and bending, and can produce frame products of diverse and complex shapes through the flexible combination of up to 300 movements, fully demonstrating its multi-functionality and flexibility.

(4) Technical Support from a Powerful Welding Module

• Robotic Clamp Design: Equipped with 2 sets of high-precision robotic clamps featuring an innovative clamping structure and intelligent sensing system. During welding, the clamps automatically adjust clamping force and angle according to the wire material, diameter, and welding process requirements, ensuring the stability and accuracy of the iron wire during welding and effectively avoiding welding defects caused by improper clamping.
• 40KW Welding Transformer: Equipped with a 40KW welding transformer that offers strong power output and stable current control. It provides sufficient and stable energy for welding, ensuring firm solder joints and uniform, aesthetic welds, meeting the high-standard welding quality requirements for tableware lunch box racks. It can easily handle both conventional spot welding and complex continuous welding, ensuring consistency and reliability in welding quality.

III. Comprehensive Interpretation of Fixed Cutting Straightening Machine System

(1) In-Depth Consideration for Industry Adaptation

(2) Presentation of High-Efficiency Production Performance

• Fast Production Speed: With a production speed of 25 meters per minute, it achieves efficient straightening and cutting of iron wires. In large-scale production scenarios, it can quickly meet enterprise demands for iron wire raw materials, improving production efficiency and shortening the production cycle.
• Flexible Length Processing Capability: It can handle iron wires with a maximum length of 50 (unit to be confirmed), and can flexibly adjust the cutting length according to different product design requirements. Whether for short local connecting pieces or long frame main components, the equipment can cut precisely to meet diverse production needs.

(3) Analysis of Core Product Advantages

• Material and Wire Diameter Compatibility: Echoing the 2D frame bending and welding module, it is also suitable for iron materials with a wire diameter range of 2-6mm. This ensures high consistency and compatibility in wire processing throughout the production process, reducing production interruptions and quality fluctuations caused by equipment adaptation issues.
• Fully Automated Function Integration: It integrates a series of automated functions including automatic feeding, unloading, straightening, and cutting. Through advanced sensors and control systems, it achieves full-process monitoring and precise control of the iron wire processing. The automatic feeding system accurately delivers iron wires according to the production rhythm; the straightening system uses multi-roll straightening technology to effectively eliminate wire bending and twisting defects; the cutting system achieves fixed-length precise cutting through high-precision cutters and fast-response servo drives, ensuring each iron wire meets production requirements.
  

IV. Detailed Interpretation of Machine Parameters

V. Comprehensive Summary of Core Equipment Advantages

(1) High Efficiency, Enhanced Productivity

(2) Precise Control, Guaranteed Quality

(3) Multi-Functional Integration, Reduced Costs

(4) Stable and Reliable, Reduced Downtime

(5) User-Friendly Operation