In-Depth Analysis of 2D Wire Bending Machine + Inner Mold Rotation Equipment

In the thriving handicraft and storage basket manufacturing industry, the intelligence and high efficiency of production equipment have become key for enterprises to enhance competitiveness. The 2D Wire Bending Machine + Inner Mold Rotation Equipment brings a new revolution to iron wire product production with its excellent performance and innovative design. Below is a deep analysis of this industry-leading equipment.

I. Basic Information: Precise Positioning of Industry Needs

II. Core Parameters: Exceptional Performance for Quality

(1) Electrical System: Stable Power Source

• Voltage: Three-phase 380V + grounding wire, fully compliant with industrial power standards, ensuring long-term stable operation. The unique grounding design effectively prevents electrostatic interference and leakage risks, guaranteeing production safety.
• Servo Motor Power: Uses domestic OREY motors, total power approx. 6.3kW + 1.5kW (inner mold rotation). Specifically:
  • 2.3kW wire-feeding servo motor delivers wires precisely at up to 90m/min, with feeding accuracy within ±0.5mm;
  • 1.5kW bending servo motor achieves high-speed bending at up to 300 revolutions/min (180° angle), bending accuracy ±0.5mm;
  • 1.0kW cutter servo motor provides strong cutting force, ensuring clean, burr-free cuts. The entire motor system balances power and energy efficiency perfectly.

(2) Mechanical Structure: Ingenious Craftsmanship in Details

• Straightening & Wire-Feeding Module
  • Straightening Wheels: 18 sets made of national standard Cr12, working collaboratively to effectively correct bending deformations in iron wires during transportation/storage, providing straight, regular wires for subsequent processing and ensuring quality from the source.
  • Wire-Feeding Wheels: 3 sets of national standard Cr12, precision-polished and heat-treated to hardness 58-62 HRC. Smooth surfaces reduce wire wear and ensure stable, high-precision feeding via precise friction control, delivering each wire accurately to the processing position.
• Bending & Forming Module
  • Bending Molds: Finely processed from high-quality SKD11/51 material, hardness 58-62 HRC, with excellent wear resistance and toughness. Supports 360° clockwise/counterclockwise rotation, combined with high-speed bending at 300 revolutions/min (180° angle), capable of complex bending actions – from simple right angles to artistic arcs – meeting diverse design needs for handicrafts and storage baskets.
  • Axle Count: 4-axle design enables multi-dimensional precise control, with close coordination between axles to ensure smooth, accurate bending that meets design requirements.
  • Movement Directions: Inner mold moves up/down; outer mold moves up/down and rotates 360°, expanding processing scope. For example, when making storage baskets with wavy borders, the device completes forming quickly and precisely via coordinated inner/outer mold movements.
• Cutting Module
  • Cutter Motor Cutting Force: Professional cutter servo system provides strong power, automatically adjusting force based on wire diameter/material. Cuts 2mm iron wire instantly with smooth edges; ensures stable cutting of 6mm iron wire without delays, guaranteeing wire quality.
    

(3) Application Scope: Wide Compatibility

• Suitable Wires: Works with round, flat, square wires and any material (e.g., iron), strictly following 2-6mm diameter standards (for iron wires). Perfectly adapts to producing delicate iron handicrafts or durable storage baskets, supporting enterprise business expansion.

(4) Appearance & Storage: Practicality and Efficiency

• Dimensions: 24009001650mm compact design fits factory layouts, saving space and enabling flexible placement in workshops of all sizes.
• Machine Weight: 750KG solid structure ensures stability during operation, reducing processing errors from vibration and maintaining production consistency.
• Storage Capacity: Holds 4,000 data groups (300 movements/group). Enterprises can pre-store parameters for different products, quickly recalling data to switch production and drastically improving efficiency while shortening setup times.
  

III. Performance and Efficiency: The Core Engine of High-Speed Production

• Productivity: 8-10 pieces/min meets small-to-medium order needs; 20-25 pieces/min for 200*200 samples handles large urgent orders. For example, a handicraft factory completed 5,000 storage baskets in ~200 minutes with this device – several times faster than traditional equipment.
• Control System: 32-bit high-performance processor module ensures fast operation and responsive command processing. Touchscreen + button interface is easy to use, with new staff trained quickly. Supports English/Chinese languages and data upload/download for production management and program updates. Fully automated via microcomputer programming: automatic feeding/unloading, straightening, cutting, bending – requiring minimal labor, reducing costs, and meeting diverse market demands through 300+ programmable movements for complex shapes.

IV. Auxiliary Systems: Comprehensive Production Support

• Pneumatic System: 3 cylinder solenoid valves with fast response and precise control, adjusting air pressure/movements in real time to ensure smooth operation and efficient mechanical actions.
• Servo System: Yaqi servo system features high precision, responsiveness, and stability, monitoring operation status and adjusting motor speed/position to guarantee accurate motion control and improved processing quality.