2D Wire Bending Machine — Intelligent Wire Forming Equipment for Water Bucket Industry

Ⅰ. Equipment Overview: Redefining Wire Processing Standards for Water Buckets

Equipment Name: 2D Wire Bending Machine
Industry Positioning: Specialized in the full industrial chain of water bucket manufacturing, covering high-precision wire forming for core components such as handles, hoops, and frames. With origin advantages, it integrates 30 years of metal processing technology accumulation and smart manufacturing experience.

Ⅱ. Core Technical Parameters: Industrial Aesthetics with Millimeter-Level Precision

Ⅲ. Five Core Advantages: Rebuilding Production Value System

• 360° Omnidirectional Bending: Inner mold vertical movement + outer mold 360° forward/reverse rotation enables seamless switching between "U-shaped handles → O-shaped hoops → square frames," especially suitable for processing special-shaped bucket accessories (e.g., elliptical handle one-time forming rate ≥99%).
• Error Closed-Loop Control: Feeding precision ±0.5mm (encoder real-time feedback compensation) + bending angle precision ±0.5° (laser rangefinder dynamic calibration), solving traditional equipment pain points of "long first-piece debugging time and poor batch production consistency."
• Flexible Production Paradigm: Supports "precision bending of minimum 2mm thin wires" and "powerful forming of maximum 6mm thick wires"; one equipment covers over 80% of wire accessories for water buckets, reducing equipment investment cost by 60%.

• Three-Servo Synchronous Drive: Feeding speed 90m/min (no-load) + bending speed 300 rotations/min (180° cycle); fully automated process from wire feeding to finished product discharge, 8 times more efficient than manual operation.
• Intelligent Anti-Fool System: Automatic shutdown for material shortage + intelligent overload protection + fault code display (200+ abnormal status self-diagnosis), reducing unplanned downtime by over 90%.
• Energy-Saving Technology: Servo motor energy feedback technology (power utilization rate increased to 92%); full-load power 6.3kW; only 0.32 kWh consumed per 1,000 bucket accessories produced, reducing electricity cost by 45%.
  

• Military-Grade Material Application: Key components all use national standard Cr12 (hardness HRC58-62), passing 1,000-hour salt spray test without corrosion, suitable for high-humidity workshop environments in coastal areas (verified under Yangjiang’s annual average humidity of 85%).
• Precision Machining Process: Feeding wheels processed by CNC five-axis precision grinding (roundness error ≤0.005mm), combined with heat treatment to eliminate internal stress, ensuring no wear or deformation after 500,000 feeding cycles.
• Modular Design: Wearable parts (cutters, feeding wheels) adopt quick-release structure, replaceable within 5 minutes, reducing maintenance cost by 35% compared to traditional equipment.

• Dual-Mode Control System: 10.1-inch HD touch screen (supports gesture zoom programming) + physical buttons (fast response in emergencies), balancing intelligent operation and safety requirements.
• Full-Process Data Traceability: Built-in production management system, real-time recording of data such as "order number - product model - production time - yield rate," supporting USB export of production reports (compliant with ISO9001 quality traceability requirements).
• Multi-Language Operation Interface: One-click Chinese-English switching, standard with "graphic tutorials + video guidance"; new employees can independently operate the equipment within 4 hours.

• Deep Industry Adaptation: Developed exclusive "soft-contact bending technology" for the "scratch-free surface" requirement of water bucket handles, increasing finished product yield from 85% (traditional equipment) to over 98%.
• Elastic Expansion Solutions: Can be equipped with "automatic material collection device" (suitable for assembly line integration) and "vision inspection module" (online full-size inspection), supporting OEM/ODM deep customization.
• Process Pre-Research Support: Free sample proofing service (24-hour quick response); engineer team can conduct on-site workpiece surveying to tailor the optimal forming process route.
  

Ⅳ. Typical Application Scenarios: Full-Scene Coverage of Water Bucket Manufacturing

• Kitchen Hardware: Stainless steel pot racks, barbecue mesh forming (supports 304 stainless steel wire).
• Furniture Accessories: Table/chair support parts, clothes hanger hook processing (obvious advantages in flat wire bending).
• Crafts Manufacturing: Iron art lighting frames, Christmas decoration forming (precision processing of small wire diameters).