Specialized 2D Wire Bending Machine for Shopping Basket Industry —— Redefining the Benchmark for Wire Forming Efficiency

I. Equipment Positioning: Expert in Shopping Basket Wire Component Forming

Custom-developed for global shopping basket manufacturers, focusing on the forming needs of core components such as wire basket bodies, handles, and mesh panels. It supports high-precision bending of 2-6mm iron wires (round/flat/square wires), with full-process automation from feeding to forming. With a stable production capacity of 8-10 pieces per minute, it helps achieve "low-cost, high-efficiency, and diversified" production upgrades in supermarkets, Storage shelves  (warehousing shelves), and other fields.

II. Core Advantages: Breaking Industry Bottlenecks in Four Dimensions

• Servo Power Combination: 2.4kW wire-feeding servo + 1.8kW bending servo + 1.0kW cutter servo. The maximum wire-feeding speed is 90m/min, and the bending speed is 300 revolutions per minute. Taking a 200×200mm square frame test, the production capacity can reach 20-25 pieces per minute, which is 5-8 times more efficient than traditional manual bending.
• Continuous Operation Capability: The 1.0kW servo lifting system with fully enclosed heat dissipation design supports 24-hour non-stop production, with a daily output of over 12,000 pieces.

• Micron-Level Forming Process: 4-axis linkage control system (32-bit high-performance processor) + Yaqi servo system achieves precise control of bending angle ±0.5°, dimensional deviation ±0.5mm, and 99% consistency in weld spacing, greatly reducing manual shaping processes.
• 360° Flexible Steering: The inner/outer molds can move up and down independently and rotate 360° clockwise and counterclockwise, supporting one-time forming of complex structures such as "U-bends", "right-angle bends", and "arc bends" to meet the diversified needs of shopping basket handle arcs and basket bottom grids.

• Bilingual Intelligent Operation Interface: The Chinese-English touch screen supports CAD drawing import and parameter visualization editing, with built-in storage of 4,000 groups of data (each group contains 300 preset actions). The changeover time is <3 minutes, and novices can master programming within 30 minutes.
• Full-Process Automation: Microcomputer program controls the entire process of "automatic feeding→straightening→cutting→bending forming→unloading", supporting remote parameter upload/download, real-time production status monitoring, and an abnormal alarm response time of <2 seconds.

• Multi-Wire Adaptability: Suitable for materials such as iron wires, stainless steel wires, and aluminum wires. It can stably process from 2mm fine basket handles to 6mm heavy-duty basket frames, meeting the production needs of multiple categories such as supermarket shopping baskets, 仓储铁筐 (warehousing iron baskets), and pet cages.
• Compact Design for Space Saving: The equipment size is 2400×900×1650mm, and the weight is only 880KG, suitable for small and medium-sized factories, saving 30% more installation space than similar equipment.
  

III. Hardcore Parameter Quick Reference Table

IV. Typical Application Scenarios

1. Shopping Basket Main Frame: One-time forming of the basket body's four-side frame, supporting precise control of R15-R50mm arc radius with smooth and wrinkle-free curves.
2. Basket Handle Bending: 2mm iron wires are finely bent into "Ω-shaped" or "elliptical" handles, with a load-bearing capacity ≥15kg without deformation and a smooth, scratch-free surface.
3. Warehousing Basket Grid Panels: High-speed production of equidistant hole grid panels, with wire-feeding precision ensuring hole position deviation <0.5mm, suitable for automated welding processes.
4. Special-Shaped Part Processing: Supports complex structures such as shopping basket bottom reinforcing ribs and side Picture 1  (side hooks), reducing multi-machine collaboration losses and lowering comprehensive costs by 40%.