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Leading wire forming machine manufacturer specializing in the development of welding technology.

Novices Can Master It in 30 Minutes! 2D Wire Bending Machine + CAD, an Efficient Production Tool for Humanoid Doll Enterprises

In the humanoid doll production industry, the precision, efficiency, and flexibility of skeleton forming directly determine product quality and market competitiveness. The emergence of the 2D Wire Bending Machine + CAD provides a professional solution to address the industry’s production pain points. Specifically designed for the iron skeletons of humanoid dolls, this equipment, with its precise parameter configuration and intelligent design, has become a core tool to promote the standardization and efficiency of doll production.
Novices Can Master It in 30 Minutes! 2D Wire Bending Machine + CAD, an Efficient Production Tool for Humanoid Doll Enterprises 1
From the perspective of basic adaptability, the equipment is highly aligned with the needs of doll production. It is optimized for iron wires, enabling stable processing of 08 iron wires with a diameter of 3-8mm. Moreover, it is compatible with various wire shapes such as round wires, flat wires, and square wires. Whether it is the torso frame, limb joints, or detailed decorations of the doll, forming can be achieved through flexible switching of wire shapes—no need for additional equipment adjustments, greatly reducing the complexity of multi-process production.
Novices Can Master It in 30 Minutes! 2D Wire Bending Machine + CAD, an Efficient Production Tool for Humanoid Doll Enterprises 2
In terms of production efficiency, the equipment’s performance sets an industry benchmark. Its regular production speed can reach 8-10 pieces per minute; when taking a 200*200mm square frame (a common basic structure for dolls) as a sample, the efficiency is even raised to 12-15 pieces per minute, far exceeding the production rhythm of traditional manual bending. This high-efficiency performance is supported by a powerful power system:

  • It adopts 4-axis drive paired with domestic Oree servo motors, with a total power of approximately 7.8kW. Among them, the 4.0kW wire-feeding servo ensures efficient and stable wire conveying, with a maximum wire-feeding speed of 37m/min;
  • The 1.8kW bending servo drives the bending mechanism to operate at a speed of about 300 revolutions per minute. Cooperating with the inner and outer molds that can rotate 360° clockwise and counterclockwise (supporting downward/upward movement), it quickly completes complex bending and forming;
  • The 1.0kW cutter servo and 1.0kW auxiliary servo ensure the smoothness of the cutting and material returning processes. This realizes the full-process automation of "feeding - straightening - cutting - bending - material returning," completely breaking the efficiency bottleneck of manual operation.

Precision is the key to doll skeleton forming, and this equipment excels in precision control. Its bending precision reaches ±0.5mm, and the wire-feeding precision is also stably maintained at ±0.5mm (commonly referred to as "±0.1mm" in the industry). Even for the bending of delicate parts such as doll fingers and joints, it can ensure minimal dimensional error, guaranteeing the fit of the skeleton during assembly. This high precision comes from dual guarantees:

  1. Mechanical actions are precisely controlled by microcomputer programs. The bending speed and action sequence can be preset through programs, avoiding random errors caused by manual operation;
  2. The 32-bit high-performance control module, paired with the Yaqi servo system, can respond to instructions in real time and quickly correct action deviations, ensuring that every formed skeleton meets the design standards.

Operational convenience and equipment durability further enhance its industrial value. The equipment is equipped with a dual-control mode of touch screen + buttons, supports both Chinese and English language systems, and has a built-in data upload and download function. Even novice operators can master it quickly within 30 minutes, significantly reducing the enterprise’s training costs. In terms of data storage, the equipment can store 4000 sets of data (with 300 actions as one set). The skeleton parameters of different models and specifications commonly used in doll production can be pre-stored; there is no need for reprogramming when switching products, which significantly improves the production change efficiency. At the same time, the equipment uses high-quality components, such as a stable pneumatic system (including 1 cylinder and 1 solenoid valve). It can be used normally for more than 10 years, and the manufacturer provides a 1-year warranty service, providing guarantee for the long-term stable production of enterprises.
Novices Can Master It in 30 Minutes! 2D Wire Bending Machine + CAD, an Efficient Production Tool for Humanoid Doll Enterprises 3
In addition, the equipment’s flexible forming capability perfectly adapts to the diverse design needs of humanoid dolls. Through the combination of up to 300 action settings, it can easily realize both the rounded curves of cartoon shapes and the precise joints of simulated shapes, allowing designers’ creativity to not be limited by production processes. From mass-produced regular dolls to small-batch customized special products, the 2D Wire Bending Machine + CAD can always deliver efficient and precise performance, helping doll enterprises improve their production competitiveness and gain an advantageous position in the market.

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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.

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