±0.01mm Precision + 10-Year Durability! 2D Frame Bending and Butt Welding Integrated Machine, the First Choice for Intelligent Production in the Iron Art Industry

In the production process of iron art storage racks and photo frames, the precision and efficiency of frame processing directly determine the product competitiveness. As an integrated equipment specially developed for this industry, the 2D Frame Bending and Butt Welding Integrated Machine has become a core equipment to solve production bottlenecks and improve production capacity, injecting strong impetus into the development of industry enterprises, relying on fully adaptable parameters, strong and stable performance, and intelligent and convenient operation.

From the perspective of industry adaptability, this equipment accurately matches the production needs of iron art storage racks and photo frames. It focuses on iron materials for product manufacturing, with wire diameters ranging from 3mm to 8mm. It can easily handle both the load-bearing brackets of storage racks and the decorative frames of photo frames. Moreover, it is applicable to a wide range of wire types - round wires, flat wires, square wires and other forms of 3-8mm iron wires can be processed stably without frequent equipment replacement, which greatly reduces the switching cost of multi-category production. In terms of production efficiency, the equipment performs exceptionally well: the conventional production speed can reach 8-10 pieces per minute. Taking common products such as 200*200 square frames as samples, the production capacity per minute is even increased to 10-15 pieces. The maximum wire feeding speed is up to 25m/min, and with the maximum bending speed of about 100 revolutions per minute, it can quickly respond to bulk order demands and effectively shorten the production cycle.

The comprehensiveness and stability of performance parameters are the core support for the efficient operation of the equipment. In terms of electrical design, a three-phase 380V + grounding wire configuration is adopted to ensure electrical safety. Key components are made of high-quality materials: 28 straightening wheels are manufactured using national standard Cr12, which has excellent hardness and wear resistance, and can maintain straightening precision for a long time; 3 sets of wire feeding wheels are finely processed with SKD11/51, reaching a hardness of 58, and fine polishing treatment further reduces wire wear to ensure smooth wire feeding. The power system is equipped with a domestic Inovance servo motor, with a total power of approximately 7.3kW, which is divided into a 3.8kW wire feeding motor, a 1.5kW bending motor, a 1.0kW cutting motor, and a 1.0kW servo lifting motor. The power distribution is reasonable and can be flexibly adjusted according to the processing links. A 63KW welding transformer is matched with 2 sets of manipulator clamps to ensure firm and reliable welding joints and avoid the risk of fracture in later use. In addition, the equipment is equipped with 9 cylinders and 5 solenoid valves, enabling rapid action response. The maximum bending torque is about 125 N·m, supporting the up-and-down movement of the inner mold within 180°, the up-and-down movement of the outer mold, and 360° clockwise and counterclockwise rotation. Whether it is a simple rectangular frame or a complex special-shaped decorative frame, it can be formed accurately. The processing error is controlled within ±0.5mm, and the error of some key dimensions is even as low as the rare precision standard in the industry, ensuring product consistency.

Intelligent operation and data storage functions have significantly lowered the threshold for equipment use. The equipment is equipped with a 32-bit high-performance PLC processor, and the mechanical actions are fully controlled by microcomputer programs, realizing the full-process automation of automatic feeding, automatic material returning, straightening and cutting, and bending forming, without frequent manual intervention. The operation interface adopts a dual-system design of buttons + touch screen, supporting both English and Chinese languages, and has data upload and download functions. Even new operators can master the operation after 30 minutes of training. The data storage capacity is also excellent, capable of storing 4000 sets of data. With the setting of 300 actions as one set, it can flexibly combine various product shapes to meet the production needs of storage racks and photo frames of different specifications, without repeated program debugging, significantly improving the production change efficiency.

In terms of equipment practicality and durability, the 2D Frame Bending and Butt Welding Integrated Machine also performs outstandingly. The high-quality material selection and precision processing technology of core components enable the equipment to have a service life of more than 10 years. At the same time, it is equipped with a 1-year warranty service, providing guarantee for the long-term stable production of enterprises and effectively reducing equipment maintenance costs and downtime losses.

For enterprises engaged in the production of iron art storage racks and photo frames, the 2D Frame Bending and Butt Welding Integrated Machine is not only a processing equipment, but also an important partner to improve production efficiency, ensure product quality, and enhance market competitiveness. Its comprehensive performance parameters, intelligent operation design, and reliable durability perfectly meet the industry's production needs, helping enterprises seize opportunities in the fierce market competition.