In the field of industrial wire processing, the intelligence, stability, and functionality of equipment directly affect production efficiency and product quality. The hydraulic cutting and chasing shear straightening machine combines innovative design with cutting - edge technology. With 12 core features and precisely matched technical parameters, it has become a core piece of equipment for metal processing enterprises to enhance their competitiveness. The following comprehensively interprets the outstanding features of this equipment from functional advantages and technical details.
![Unveiling the Hydraulic Cutting and Chasing Shear Straightening Equipment: All - round Advantages and Precise Parameters for Quality Production 1]()
The hydraulic cutting and chasing shear straightening machine breaks through the operation threshold of traditional equipment, creating a unique and extremely simple operation mode where "knowing 1, 2, 3 means you can use it". The equipment relies on a PLC intelligent program and a digital control system throughout the process, with a Chinese - language display screen interface. From automatic feeding, automatic straightening, to automatic cutting and automatic discharging, each step of the operation is clearly guided on the interface. Even operators who are new to the equipment can quickly master it. The final product has a smooth cut without burrs, eliminating the need for secondary manual processing and greatly improving production fluency.
![Unveiling the Hydraulic Cutting and Chasing Shear Straightening Equipment: All - round Advantages and Precise Parameters for Quality Production 2]()
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Straightening Shaft Protection
: The straightening shaft is equipped with an "automatic shutdown protection function when opened". When the equipment is opened for maintenance or accidentally opened, the system immediately stops to prevent operators from accidental contact and injury, and at the same time, to prevent damage to internal components.
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Automatic Shutdown for Wire Breakage
: Aiming at the common problem of wire breakage in wire processing, the equipment is equipped with a wire breakage monitoring system. Once wire breakage is detected, it immediately triggers the shutdown protection, eliminating the idle running loss of the equipment caused by wire breakage and extending the service life of the equipment.
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Servo Motor - Driven Synchronized Cutting
: Traditional straightening machines are prone to problems such as material blockage and low efficiency during cutting. However, this equipment uses a servo - motor - driven cutting system that can adjust the cutting action in real - time according to the wire feeding speed, achieving a high - speed, continuous, and unblocked processing flow, increasing production efficiency by more than three times.
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Intelligent Tool Extension Limiting
: The tool extension limiting function supports two modes, "travel switch type" and "proximity switch type", and can be freely switched between normally open and normally closed states to adapt to different processing scenarios, ensuring accurate cutting positions and reducing material waste.
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Data Query and Editing
: The equipment has a built - in query function, allowing processing data to be retrieved at any time during operation. It supports operations such as data modification, deletion, and addition, facilitating the traceability of the production process and process optimization.
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Electronic Counting Replacing Mechanical Measuring Guns
: Abandoning the complexity and errors of traditional mechanical measuring guns, it uses an electronic counter to accurately record the number of processed items. The counting results are displayed on the screen in real - time, with clear and reliable data.
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Computer Memory Storage
: It supports the simultaneous input of processing length and quantity. The equipment's computer automatically stores and remembers the data, which can be directly retrieved for the next use without repeated settings, greatly shortening the preparation time for production change - overs.
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Smooth Operation with Adjustable Speed
: The equipment has strong operation stability and supports speed - adjustable operation, which can be flexibly adjusted according to the wire material and processing requirements. The low - failure - rate design, combined with a modular structure, enables quick location of fault points during maintenance, making maintenance convenient.
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Intelligent Correction and Automatic Compensation
: It has the function of intelligently correcting the bar length, and the computer automatically identifies whether correction is needed. During the operation of the equipment, it can also automatically track the straightening loss and make automatic compensation for wear, ensuring that products always maintain consistent high precision and high efficiency.
The equipment has two modes, manual and automatic: The manual mode is for maintenance technicians to debug the machine and precisely adjust the equipment parameters; the automatic mode is suitable for workers' mass production, starting the full - process automated processing with one click to meet the needs of different production stages. In addition, the power - off memory function enables the equipment to continue processing directly after restarting without retracting the wire, reducing material waste and time loss.
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Parameter Category
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Model 2 - 6
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Model 3 - 8
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Model 5 - 9
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Model 9 - 12
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Cutting Length Range
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Above 50mm
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Above 50mm
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Above 50mm
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Above 50mm
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Wire Feeding Speed
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Adjustable speed 7 - 35 m/min
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Adjustable speed 7 - 35 m/min
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Adjustable speed 7 - 30 m/min
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Adjustable speed 8 - 30 m/min
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Length Error
| ±0.5mm within 500mm (add 0.5mm for every additional 500mm)
| ±0.5mm within 500mm (add 0.5mm for every additional 500mm)
| ±0.5mm within 500mm (add 0.5mm for every additional 500mm)
| ±0.5mm within 500mm (add 0.5mm for every additional 500mm)
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Straightened Wires
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Common carbon steel wires, stainless - steel materials
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Common carbon steel wires, stainless - steel materials
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Common carbon steel wires, stainless - steel materials
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Common carbon steel wires, stainless - steel materials
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Receiving Rack
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800×300×600
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800×300×600
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900×300×600
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1000×500×600
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Wire Feeding Motor
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1.5KW with speed reducer - Dongguan Wanxin 2200W - 5S
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2.2KW with speed reducer - Dongguan Wanxin 40 medium - load reduction GH40
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3.7KW with speed reducer - Dongli medium - type speed reducer GH40, 3700W
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3.7KW with speed reducer - Zhuolan
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Straightening Motor
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3KW - 2P - Jiangsu Huasheng
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5.5KW - 2P - Jiangsu Huasheng
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7.5KW - 2P - Zhuolan
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11KW - 2P - Zhuolan
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Chasing Shear Servo Motor
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0.75KW, 1500 rpm - Wuxi Xinjie
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1KW - 1500 rpm - Wuxi Xinjie
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1KW - 3000 rpm Zhuolan
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1.5KW - 7.7N 2500 rpm Zhuolan
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Guide Rail Module
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Taiwan Jinggong
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Taiwan Jinggong
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Taiwan Jinggong
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Taiwan Jinggong
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Different models precisely meet the processing requirements of wires with a diameter of 2 - 12mm through differences in parameters such as wire feeding speed and motor power. Whether it is the processing of small hardware parts or the handling of large - scale industrial wires, the most suitable model configuration can be found.
The hydraulic cutting and chasing shear straightening machine, with user - friendly design, intelligent functions, and stable operation as its core, combined with the technical parameters of multiple models that are precisely matched, comprehensively solves the problems of efficiency, accuracy, and safety in wire processing. For metal processing enterprises, choosing this equipment is not only about introducing a production tool but also injecting core impetus for high - efficiency production and quality upgrading into the enterprise, helping it gain the upper hand in market competition and achieve sustainable development.
