Empowering the Production of Classic Round Fans: Core Advantages of the 2-6mm Full-Servo Circle-Making and Welding Integrated Machine

In the industry of classic round fans, which carry the charm of traditional culture, the processing quality and efficiency of fan frames directly determine the market competitiveness of products. For a long time, the production of traditional fan frames has relied on manual bending and welding with simple equipment. This not only results in slow production speed, making it difficult to meet the demand for bulk orders, but also leads to deformed frame circles and unstable welding joints due to insufficient precision control. This not only damages the elegant shape of classic round fans but also causes a great waste of iron wire materials. However, the 2-6mm full-servo circle-making and welding integrated machine, specially developed for the classic round fan industry, has become a key equipment to solve industry pain points and promote the standardization of round fan production, thanks to its efficient production capacity, precise processing performance and user-friendly operation experience.

The most intuitive advantage of this circle-making and welding integrated machine is its efficient production speed that meets the needs of mass production of round fans. Targeting the fan frame processing scenario, the equipment achieves a stable output of 10-15 pieces per minute. Calculated based on an 8-hour working day, it can process 4,800-7,200 fan frames per day, which is more than 200% higher than the efficiency of traditional manual processing (3-5 pieces per minute). This breakthrough in speed stems from the high-performance servo system equipped with the equipment: a domestic servo wire feeding motor of 2.6KW/3000 rpm, combined with a wire feeding speed of 35 meters per minute, can continuously and evenly feed low-carbon steel wires of 2-6mm, avoiding production interruptions caused by wire feeding jams; a domestic servo cutting motor of 1.0KW can cut the wire precisely, resulting in a smooth and burr-free cut, clearing obstacles for the subsequent circle-making and welding processes. For round fan enterprises that need to quickly respond to holiday orders and cultural tourism market demands, such efficiency can greatly shorten the production cycle and seize market opportunities.

In terms of precision control of fan frames, this equipment demonstrates an industry-leading standard. The shape of round fans emphasizes "roundness and regularity", and the diameter, circumference and flatness of the frame directly affect the fitting degree of the fan surface and the overall aesthetics. The circle-making diameter of this equipment ranges from 25mm to 550mm, and precise ranges are subdivided according to different wire diameters: a wire diameter of 2-2.5mm is suitable for small circles of 25-300mm (for mini hand-made round fans), a wire diameter of 3-4mm corresponds to medium circles of 30-400mm (for regular decorative round fans), a wire diameter of 4-5mm is suitable for circles of 40-400mm, and a wire diameter of 6mm covers circles of 55-400mm (wire diameters above 3mm can process large circles above 400mm to meet the needs of large display round fans). This perfectly covers the mainstream sizes of classic round fans. More importantly, the processing precision of the equipment reaches the top level in the industry: the circumference tolerance is ±0.2mm, the circle-making diameter tolerance is 0.5mm, the flatness is less than 0.5mm, and the core processing error is only ±0.1mm (1 si = 0.01mm), which is equivalent to 1/5 of the diameter of a human hair. Such high precision ensures that each frame circle has a smooth arc and uniform size, without the need for subsequent manual correction. This not only avoids material waste but also ensures the consistency of round fan products and enhances brand reputation.

The design of the equipment in terms of usability and durability further reduces the operating costs for round fan enterprises. Considering the differences in the operation skills of practitioners in the round fan industry, the equipment is equipped with a multi-language intelligent system, combined with a dual operation mode of buttons and touch screen, and the interface is clear and easy to understand. Even employees with no equipment operation experience can master core operations such as parameter setting, size adjustment and starting processing in just 30 minutes, greatly shortening the training cycle. In terms of durability, the core components of the equipment are made of high-quality steel. After 1,000 hours of continuous working condition tests, the normal service life can reach more than 10 years, enabling it to undertake high-intensity production tasks for a long time. At the same time, the manufacturer provides a 1-year free warranty service. During the warranty period, professional teams will provide on-site services for fault diagnosis and parts replacement, completely solving the after-sales concerns of enterprises.

In addition, the equipment has strong adaptability to operating conditions. The input voltage of 380V complies with industrial production standards, the welding power of 50KVA and the duty cycle of 50% can ensure the firm welding of iron wires, avoiding the problem of weld detachment during the use of fan frames; the requirements of compressed air pressure of 0.6MPa and cooling water flow of 50L/min can be easily integrated into the existing workshop configuration of most enterprises, without the need for additional investment in production line transformation.

For classic round fan enterprises, this 2-6mm full-servo circle-making and welding integrated machine is not only a "tool" to improve production efficiency but also a "bridge" to promote the standardization and scale of traditional craftsmanship. With its core advantages of high efficiency, precision and ease of use, it helps enterprises inherit the cultural charm of classic round fans while reducing costs and enhancing competitiveness, so as to seize opportunities in the market wave of cultural and tourism integration.