3D Wire Bending and Forming Machine: A High-Efficiency Solution for Basket Handle Production

In the basket manufacturing industry, the handle, as a key component, its forming quality and production efficiency directly affect the overall product quality and market competitiveness. The emergence of the 3D wire bending and forming machine has brought new possibilities for large-scale, high-precision production of basket handles. With its excellent performance parameters and intelligent design, it has become an indispensable core equipment in the industry.

This 3D wire bending and forming machine is specially designed for the production of iron basket handles, and can adapt to a wire diameter range of 3-8mm, perfectly covering the specification requirements of mainstream basket handles on the market. In terms of production speed, the equipment stably maintains 8-10 pieces per minute. Calculated based on an 8-hour working day, the daily output can reach 3840-4800 pieces, easily meeting the mass order needs of medium and large-scale production enterprises, and significantly reducing the labor cost and time cost per unit product.

The power system configuration of the equipment can be regarded as an industry benchmark. Seven motors work together with a total power of 10.7KW, providing strong power for complex forming processes. Among them, the external torsion motor and internal torsion motor are each 1.5KW, ensuring that the handle is evenly stressed and the angle is precise during the torsion forming process; the platform lifting motor and overall lifting motor are each 1.0KW, which can flexibly adjust the processing height to adapt to the forming needs of different specifications of basket handles; the wire feeding motor is 2.7KW, combined with a maximum wire feeding speed of 40 meters per minute, realizing high-speed and stable feeding, and greatly improving production efficiency; the cutter motor is 1.0KW, ensuring fast and precise cutting action, with flat and burr-free cuts.

High precision is another major highlight of this equipment. The wire feeding precision is controlled within 0.1mm, ensuring that the length error of each section of wire is extremely small, laying the foundation for the consistency of subsequent forming processes. The design of 18 straightening wheels can effectively eliminate the bending deformation of the wire during storage and transportation, keeping the wire in a straight state and further improving the forming precision. Equipped with the Taiwan Hiwin brand's screw guide rail, it not only runs stably with low noise, but also ensures the precision stability after long-term use, extending the service life of the equipment.

Intelligent operation is also an important advantage of the equipment. It supports the storage of 10,000 programs. Operators can set parameters in advance according to different styles of basket handles. When replacing products, they only need to call the corresponding program without redebugging, which significantly shortens the production change time. The Chinese-English bilingual interface design meets the usage habits of different operators and reduces training costs. In terms of electrical configuration, the equipment is connected to 380V voltage, with an operating voltage of 220V and a capacitance of 20KVA, which is compatible with the power supply system of most factories and is easy to install.

The overall specifications of the equipment also take into account both practicality and space adaptability. The weight of 2000KG ensures stability during operation. The size design of 3.45M*1.85M*1.45M, while meeting the demand for large production capacity, does not excessively occupy workshop space, facilitating the layout planning of the production line.

To sum up, this 3D wire bending and forming machine, with its efficient production speed, precise processing capability, powerful power configuration and intelligent operation design, has become an ideal choice for basket handle manufacturers to enhance their competitiveness. Whether it is mass production of standard-style handles or quick response to customized order requirements, it can easily cope with, creating greater economic benefits for enterprises.