2D Bending and Welding Integrated Machine: An Efficient Tool for Producing Nordic Creative Iron Candlestick Ornaments

In the field of producing Nordic creative iron candlestick ornaments, there are extremely high requirements for equipment in terms of forming precision, welding quality, and material adaptability. The 2D bending and welding integrated machine, with its excellent performance parameters and powerful comprehensive functions, has become the ideal choice for production in this industry, providing solid technical support for the mass production of stainless steel candlestick ornaments.

In terms of production efficiency, the 2D bending and welding integrated machine can reach a speed of 9-11 pieces per minute for the production of Nordic creative iron candlestick ornaments. Taking a 200*200 square frame as a sample, the efficiency can reach 10-15 pieces per minute, which fully meets the rhythm needs of small and medium batch production. Such stable output stems from the equipment's powerful power system, which adopts a domestic Inovance servo motor with a total power of approximately 7.3kw, including 3.8kw for wire feeding, 1.5kw for bending, 1.0kw for the cutting motor, and 1.0kw for servo lifting. All motors work together to provide sufficient and stable power for actions such as wire feeding, bending, cutting, and lifting. The maximum wire feeding speed of 25m/min and the maximum bending speed of about 100 revolutions per minute ensure the efficient transportation and processing of stainless steel wires, making the production process coherent and smooth, and effectively shortening the production cycle of individual candlestick ornaments.

In terms of adaptability, the equipment shows strong versatility. It is suitable for 08 iron wire and can handle various wire types such as round wire, flat wire, and square wire, applicable to wires of any material. The wire diameter range covers the 3-8mm iron wire standard, which perfectly matches the stainless steel material commonly used in Nordic creative iron candlestick ornaments. Whether it is a 3mm thin wire or an 8mm thick wire, the equipment can handle it easily, providing great flexibility for enterprises to produce candlestick ornaments of different styles and specifications, and meeting the diverse needs of creative design for material processing.

Precision control is the core of the quality of candlestick ornaments, and the 2D bending and welding integrated machine performs excellently in this aspect. Both the bending precision and wire feeding precision reach ±0.5mm. Such high precision ensures the dimensional consistency of each part of the candlestick ornament, making the product shape regular and the lines smooth, which conforms to the Nordic style's pursuit of simplicity and exquisiteness. The equipment has rich movement directions: the inner mold can move down/up, the outer mold can move down/up, and it can also achieve 360° clockwise and counterclockwise rotation. Combined with up to 300 action settings, it can form various complex shapes, providing strong support for the realization of designers' creativity and easily creating artistic candlestick shapes.

The convenience of operation and the degree of intelligence are also major highlights of the equipment. It is equipped with a dual-system control panel with buttons and a touch screen, and adopts a PLC with a 32-bit high-performance processor. The language system supports English and Chinese, and has upload and download functions, facilitating operators to set parameters and manage programs. The mechanical actions are controlled by programs compiled by a microcomputer, realizing the full-process automation of automatic feeding, automatic returning, straightening and cutting, and bending forming, reducing manual intervention and lowering the difficulty of operation. At the same time, the equipment can store 4000 sets of data, with 300 actions as one set, which is convenient for enterprises to quickly call production programs for different products and improve the efficiency of production switching.

In terms of the basic configuration of the equipment, 28 straightening wheels are made of national standard Cr12, and 3 sets of wire feeding wheels are made of national standard Cr12, After  fine polishing and heat treatment, with hardness reaching 62 and 58 respectively. They have excellent wear resistance, ensuring the stability of wire straightening and transportation. The bending molds are all precision machined with high-quality materials SKD11/51, with a hardness of 62, ensuring the precision of bending forming and the service life of the molds. The pneumatic system is equipped with 9 cylinders and 5 solenoid valves, providing stable power for various pneumatic actions of the equipment and ensuring the reliability of the equipment's operation.

The welding module is an important advantage of this equipment. Equipped with 2 sets of mechanical grippers and a 63KW welding transformer, it can achieve high-quality welding effects, ensuring that stainless steel components are firmly connected, improving the overall structural strength and service life of the candlestick ornaments, and meeting the product's requirements for durability. The equipment has an external dimension of 2400*1250*1500 and a machine weight of 1100KG. Its layout is reasonable, suitable for placement in most production workshops, and does not occupy too much production space.

To sum up, with its efficient production speed, wide adaptability, precise precision control, convenient operation mode, and reliable welding performance, the 2D bending and welding integrated machine has brought significant production advantages to enterprises engaged in the production of Nordic creative iron candlestick ornaments. It not only improves production efficiency and product quality but also makes the realization of creative designs possible, serving as a powerful assistant for the industry to enhance market competitiveness.