3-8mm 2D Wire Bending Machine: An Efficient and Precise Tool for Disinfection Basket Accessory Production

In the field of disinfection equipment accessory manufacturing, the processing quality and efficiency of disinfection basket accessories (such as basket frames, partition brackets, and hooks) directly determine the load-bearing performance, durability, and assembly compatibility of disinfection baskets. Traditional processing of disinfection basket accessories mostly relies on semi-automatic equipment. When dealing with 3-8mm iron wire materials, it often faces problems such as incomplete straightening, large bending angle deviations, and excessive burrs on cutter edges. These issues not only cause difficulties in accessory assembly but also require a lot of manual correction, seriously affecting production efficiency. However, the 3-8mm 2D wire bending machine, custom-developed for the disinfection basket accessory industry, completely addresses the pain points of traditional processing through four-axis coordinated drive, high-precision control, and fully automated operation, becoming a core equipment for disinfection equipment accessory enterprises to reduce costs and improve efficiency.

Hardware Configuration: Strong Support for Efficient Production

For the 3-8mm iron wire commonly used in disinfection basket accessories, the equipment is compatible with round, flat, and square wires (and also applicable to wires of other materials such as aluminum and copper of the same specification). Whether it is the rectangular frame of the basket, U-shaped partition strips, or fixed hooks, all can be processed in one go. The cutter motor has strong cutting force; combined with high-precision cutters, it can smoothly cut 3-8mm iron wire with flat and burr-free edges, avoiding subsequent assembly jams caused by rough cut edges. The wire-feeding system adopts high-quality transmission components, with a maximum wire-feeding speed of up to 37m/min—far exceeding that of traditional equipment. Combined with a maximum bending speed of approximately 300 rpm, the production speed for standard 200*200mm square-frame basket accessories can reach 12-15 pieces per minute, and the production speed of conventional disinfection basket accessories is stably maintained at 8-10 pieces per minute. This represents an efficiency improvement of over 150% compared to traditional equipment, easily meeting the needs of bulk orders.

Precision Control: Core Advantage Matching High Consistency Requirements

Intelligent and User-Friendly Design: Reducing Costs and Operation Threshold

• Intelligent control system: The equipment is equipped with a multi-language intelligent system (supporting English and Chinese) and adopts a dual-control mode of touch screen + buttons. The interface is clear and intuitive, making parameter adjustment and program calling easy to understand.
• Efficient production change: The system can store 4000 sets of processing data (with 300 actions per set). When switching to the production of disinfection basket accessories of different specifications, there is no need to replace universal molds—users only need to call the preset program, which greatly shortens the production change time. Meanwhile, the system has a built-in data upload and download function, facilitating enterprises to back up processing parameters and share production programs, reducing repeated debugging work.
• Low operation threshold: Even new employees can master basic operations after 1 hour of simple training, significantly shortening the personnel training cycle.
  

Practicality and Durability: Reliable Performance for Long-Term Use

• Stable pneumatic system: The pneumatic system is equipped with 1 air cylinder and 1 solenoid valve, ensuring stable air pressure and the smoothness and consistency of bending and cutting movements.
• Long service life: Core components have undergone strict aging tests. Under normal use conditions, the service life can reach more than 10 years, enabling the equipment to stably undertake high-intensity production tasks for a long time.
• Comprehensive after-sales service: The manufacturer provides a 2-year free warranty. During the warranty period, the professional after-sales team will respond promptly to issues such as equipment fault diagnosis, spare parts replacement, and program debugging, completely solving the worries of enterprises.