2D Wire Bending Machine: High-Efficiency Forming Solution for Wall-Mounted Storage Racks

Product Positioning

Specifically designed for manufacturing metal components of wall-mounted storage racks, it integrates automatic wire feeding, straightening, cutting, and high-precision bending. Adaptable to 2-6mm iron wires (round/flat/square), it achieves rapid forming of components like rack supports, hooks, and shelf braces through a 4-axis servo system and microcomputer program control. With a stable production speed of 8-10 pieces/minute, it serves as the core equipment for warehouse shelf and home wall-rack production.

Key Technical Parameters Table

Four Core Advantages Solving Wall-Rack Production Pain Points

1. High-Precision Bending for Installation Stability
   • ±0.5mm bending accuracy ensures precise angles (e.g., 90° right angles, 135° load-bearing bends) to avoid installation looseness from angle deviations. Synchronized wire feeding control guarantees consistent mounting hole spacing, meeting standardized production needs.
2. Fully Automated Process for Productivity Enhancement
   • From wire loading to straightening, cutting, bending, and unloading, the entire process is automated with no manual intervention. Production capacity per shift increases by 300% compared to traditional manual bending, supporting high-speed production of 25 pieces/minute for 200×200mm square samples—ideal for mass processing of shelf braces.
3. Wide Wire Adaptability for Multi-Functionality
   • Compatible with all 2-6mm iron wire cross-sections, it processes lightweight hooks (2mm round wire) and heavy-duty supports (6mm flat wire). 4,000 groups of program storage enable one-click switching between specifications, reducing model changeover losses.
4. Intelligent Control for Low Entry Barrier
   • Chinese-English bilingual interface with touch screen + button dual control supports visual parameter adjustment. Real-time fault diagnosis (e.g., air pressure alarm, electrode wear prompt) and a 32-bit processor ensure smooth complex trajectory calculations, allowing new users to get started quickly.
     

Typical Application Scenarios

• Main frame of wall racks: Forming L-shaped brackets, U-shaped crossbeams, etc., with 360° clockwise/counterclockwise bending for multi-angle connections.
• Shelf braces: Precision-bent triangular/rectangular supports to ensure shelf horizontal stability under load.
• Functional accessories: Forming special-shaped parts like hooks and clips, supporting complex trajectory programming (arcs, polylines, etc.).

Mechanical Performance and Motion Control

• Motion direction: Inner/outer molds move vertically to adjust bending depth; 360° rotation enables circular/arc bending, meeting diverse structural needs of wall racks.
• Power system: Inovance servo motors combined with Yaqi servo system output stable torque for high-strength bending of 6mm iron wires.
• Forming process: Straightening before bending avoids wire curvature affecting precision; the cutting system automatically cuts fixed-length wires to reduce waste.

Equipment Value

• Quality: Eliminates manual bending errors, enhances product consistency, and meets export-grade installation standards.
• Efficiency: Automated production reduces labor costs; 4,000 program groups enable quick switching for customized orders.
• Cost: Precise wire feeding/cutting minimizes material waste; low-energy servo operation reduces long-term usage costs.