2D Wire Bending Machine: Professional Solution for High-Efficiency Forming of Pet Cage Clasps

A 4-axis servo-driven equipment specially designed for metal components such as pet cage clasps and connectors, enabling integrated production of automatic straightening, cutting, and high-precision bending for 3-8mm iron wires (round/flat/square wires). It is suitable for processing pet cage door clasps, cage supports, and fence connectors, with a stable production speed of 8-10 pieces/minute. Testing with 200*200mm square frame samples can reach 12-15 pieces/minute, making it a core equipment to enhance productivity and quality in the pet cage manufacturing industry.

Core Technical Parameters Table

Four Core Advantages Solving Pet Cage Production Pain Points

1. High-precision Processing of Thick Wires to Ensure Cage Safety
   • Exclusive mold design for 3-8mm iron wires, with ±0.5mm bending precision ensuring the bite strength of pet cage clasps (e.g., 90° right-angle bending error of cage door bolts ≤0.5mm) to prevent pet escape due to angle deviation; 18 sets of straightening wheels eliminate original wire bending, ensuring uniform force after clasp installation.
2. Servo-driven High-efficiency Production for Batch Orders
   • Orise servo motors combined with Yaqi system maintain a stable production capacity of 8 pieces/minute even for 8mm iron wires, increasing efficiency by 400% compared to traditional manual bending; 4000 sets of program storage support quick switching of different specifications of clasps (such as rabbit cage connectors and dog cage door locks), reducing model change time to within 5 minutes.
3. Durable Mold Configuration to Reduce Maintenance Costs
   • SKD11/51 material molds have a hardness of 58-62° after heat treatment, capable of withstanding high-strength impact during bending of 3-8mm iron wires, with service life 3 times longer than ordinary molds; specially polished feeding wheels reduce wire surface scratches, avoiding rusting of pet cage components that affect safety.
4. Fully Automated Process to Reduce Manual Intervention
   • Complete automation from wire feeding to straightening, cutting, bending, and discharging, requiring only program setting for production; 300 action combinations support programming of special-shaped clasps (such as arc fence connectors), allowing novices to get started quickly through the touch screen interface and reducing labor dependence.

Typical Application Scenarios

• Pet Cage Door Clasps: Processing L-shaped and U-shaped metal clasps, achieving precise bite between clasps and cage doors through 360° forward/reverse bending. Supports 3-5mm iron wires for small and medium pet cage clasps, and 6-8mm iron wires for large dog cage reinforcing clasps.
• Cage Support Connectors: Bending triangular/rectangular support pieces to ensure the load-bearing stability of multi-layer pet cages (e.g., 200*200mm square frame samples can bear ≥50kg).
• Fence Arc Components: Using 360° rotating bending function to process 5mm flat wires into arc-shaped fence borders, suitable for circular pet nest frame production.

Mechanical Performance and Process Highlights

• Integrated Straightening and Cutting: 18 sets of straightening wheels first perform precise straightening on wires, then automatically cut to fixed length by 08 cutting system (error ≤1mm), reducing waste generation.
• Multi-dimensional Motion Control: Inner/outer molds move up and down to adjust bending depth, combined with 360° rotation to achieve complex trajectories such as loops and fold lines, meeting the diversified structural needs of pet cages.
• Intelligent Fault Diagnosis: The system real-time monitors servo motor temperature and air pressure value, automatically alarming when molds wear or wires get stuck, reducing production accident risks.
  

Equipment Value

• Quality Upgrade: Eliminates angle deviation caused by manual bending, increasing clasp yield rate to 99% and meeting safety certification standards for exported pet cages.
• Cost Optimization: Automated production reduces the need for 3-5 operators, and servo system energy consumption is 25% lower than traditional equipment, significantly decreasing long-term use costs.
• Flexible Production: Supports rapid prototyping of customized clasps (such as special connectors for exotic pet cages), and 4000 sets of program storage adapt to small-batch and multi-variety order switching, helping enterprises undertake personalized needs.