I. Product Overview
Industry Positioning: Specifically designed for ornamental flower stands, iron art decorations, and similar fields, this all-in-one automated equipment integrates frame bending & forming and double-torch TIG welding, achieving one-stop production from wire feeding to bending and welding. It meets dual needs of personalized customization and large-scale production.
Core Advantages:
High Efficiency: Stable output of 6-8 pieces/min (calculated by standard flower stand components), with efficiency improved by over 50% compared to traditional processes.
Precision Forming: Supports 2-8mm iron wire processing, covering round, flat, and square wires, adaptable to diverse flower stand shapes.
Superior Welding: Double-torch TIG welding technology ensures firm and aesthetic welds, requiring no secondary surface treatment, meeting decorative-grade standards.
II. Core Technical Parameters
Parameter Category
Technical Indicators
Power Supply
Three-phase 380V + grounding wire, compliant with industrial power distribution standards
Mold System
- Bending molds: 22 sets, made of national standard Cr12 material, finish hardness 62°, wear-resistant and impact-resistant- Wire feeding wheels: 3 sets, Cr12 precision polished and heat-treated, hardness 58°, wear resistance improved by 30%
Motor Configuration
- Wire feeding motor: 2.3kW- Bending motor: 1.5kW- Servo cutting motor: 1kW, response speed <50ms
Processing Capacity
- Wire diameter range: 2-8mm iron wire- Circumference range: Unlimited (supports any specification frame forming)- Bending speed: Up to 100 rotations/min, angle ±180°
Precision Indicators
- Wire feeding accuracy: ±0.5mm- Bending accuracy: ±0.5mm- Welding penetration: ≥3mm (iron wire welding standard)
Efficiency Parameters
- Standard capacity: 6-8 pieces/min (200x200mm square frame)- Wire feeding speed: Up to 25m/min
Control System
- Microcomputer PLC + touchscreen dual operation interface, supports Chinese-English switching- Storage capacity: 10,000 sets of data, 300 actions/group, supports quick model change
Mechanical Specifications
- Dimensions: 2800×850×1500mm (compact design, saves 40% workshop space)- Machine weight: 1100KG
Welding System
- Dual-torch configuration: 400A×2 TIG welding machine, stable output from welding transformer- Pneumatic control: 3 sets of cylinders + solenoid valves, precise welding pressure adjustment
III. Five Core Advantages
Fully Automated Process, Dramatic Capacity Increase
From wire straightening, feeding, bending to dual-torch synchronous welding, no manual intervention required; one machine can replace 5-8 skilled workers.
Supports "one-key mold switching," model change time <10 minutes, suitable for rapid prototyping of multi-specification small batches.
Precision Forming, Aesthetics & Strength Combined
Bending technology: 360° forward/reverse rotation + inner-outer mold linkage, achieving complex curves (e.g., arcs, diamonds, special-shaped frames) in one step, angle error <1°.
TIG welding: Low heat input, minimal spatter, smooth and firm welds with pull-off force ≥1500N, meeting load-bearing requirements while reducing post-welding grinding.
Intelligent Control, Zero-Threshold Operation
10.1-inch color touchscreen supports DXF drawing import and offline programming, easy for novices to master.
Real-time monitoring of production data (speed, yield rate, consumable loss), automatic fault alarm, maintenance cost reduced by 40%.
Upgraded Durability, Long-Term Stable Operation
Key components use SKD11/51 mold steel and imported servo motors, wear-resistant and impact-resistant, failure rate <0.3% under 12-hour daily operation.
Full-enclosure protective fence + overload protection system, compliant with CE safety certification, ensuring operational safety.
Flexible Compatibility, Multi-Scene Adaptation
Material compatibility: Mainly iron wire, compatible with stainless steel, aluminum wire, etc.
Product expansion: Besides ornamental flower stands, can produce pet cages, iron photo frames, small shelves, etc., multi-functional application.
IV. Typical Application Scenarios
Ornamental flower stand production: Single/multi-layer flower stand frames, arc-shaped decorative racks, 2-5mm iron wire high-efficiency forming with smooth surfaces ready for spray painting.
Cross-border e-commerce customization: Supports storage of 1000+ personalized flower stand designs, meeting small-batch, multi-design needs in overseas markets.
Hardware processing factories: Balances conventional flower stands and high-end iron art products, welding quality meets export standards.
Choose the Double-Torch TIG Frame Bending & Butt Welding Machine, making iron art forming simpler!—— Efficient, Precise, Intelligent: Redefining the New Benchmark for Ornamental Flower Stand Production!