In the production process of pet cages, the manufacturing of the mesh frame is a crucial part. To meet the growing market demand and improve production efficiency and product quality, a professional and efficient processing equipment has become an urgent need for many manufacturers. This article will focus on introducing the 3-8mm frame bending and butt welding integrated machine, which can accurately and quickly bend the frame and complete the butt welding of the joints, bringing a brand-new solution to the manufacturing of the mesh frame of pet cages.
![Efficiently Creating the Mesh Frame of Pet Cages: The Outstanding Application of the 3-8mm Frame Bending and Butt Welding Integrated Machine 1]()
This 3-8mm frame bending and butt welding integrated machine is specially designed for the processing of the mesh frame of pet cages and has significant advantages. Its most prominent feature is that the butt welding of the joints can be directly carried out after frame bending. This innovative design cleverly saves the secondary manual welding process required in the traditional process. In the past, manual welding not only consumed a large amount of labor, but also the welding quality was uneven, and problems such as false welding and missed welding were likely to occur, seriously affecting product quality and production efficiency. However, this integrated machine realizes the seamless connection between frame bending and welding, greatly increasing the output and bringing higher economic benefits to the enterprise.
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Electrical and Power System
: It adopts a three-phase 380V + grounding wire electrical voltage configuration to ensure the stable operation of the machine. The power of the servo motor (Inovance Motor) is approximately 7.8kw, of which 4.0kw is used for wire feeding, 1.8kw is responsible for bending, 1.0kw is used for the cutting motor, and there is also a 1.0kw servo for the lifting action. With strong power and clear division of labor, it ensures the efficient operation of each operation link.
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Core Components
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Straightening Wheels
: Equipped with 28 straightening wheels made of national standard Cr12, it can effectively and accurately straighten various types of wires, providing a good foundation for the subsequent frame bending operation.
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Bending Molds
: All are finely processed with high-quality materials SKD11/51, with a hardness of up to 62°. This ensures that the molds still maintain high precision during frequent bending operations, extends the service life of the molds, and at the same time ensures the consistency of the bending effect.
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Wire Feeding Wheels
: The 3 groups of wire feeding wheels also adopt national standard Cr12. After fine polishing and heat treatment, the hardness reaches 58°, with excellent wear resistance, and can stably and accurately convey various wires.
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Mechanical Structure
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Gearbox Structure
: Adopting an advanced 3D gearbox, combined with a 4-axis design, makes the machine run more smoothly, the power transmission more efficient, and ensures that complex frame bending actions can be accurately executed.
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Appearance and Weight
: The appearance size is 2600×1300×1650, and the machine weight is 1100KG. The structural design is compact and reasonable. While ensuring stability, it occupies a small space and is suitable for the layout of various production workshops.
![Efficiently Creating the Mesh Frame of Pet Cages: The Outstanding Application of the 3-8mm Frame Bending and Butt Welding Integrated Machine 2]()
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Processing Capability
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Applicable Wires
: It can process wires of any material such as round wires, flat wires, and square wires. The applicable wire range is the standard of 3-8mm iron wires, which greatly expands the processing range and meets the diversified needs of different customers for the materials and specifications of the mesh frame.
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Perimeter and Storage
: The perimeter range is unlimited, which can meet the manufacturing requirements of frames of various sizes. At the same time, it has a powerful data storage capacity, which can store 2000 groups of data, with each group containing 300 actions. This is convenient for users to quickly call up the settings according to different product requirements, greatly improving the production preparation efficiency.
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Speed and Precision
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Wire Feeding Speed
: The fastest can reach 25m/min, ensuring efficient wire feeding and improving the overall production efficiency.
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Bending Speed and Angle
: The maximum bending speed is approximately 100 revolutions per minute, and the angle can be flexibly adjusted within the range of ±180°, which can meet the manufacturing requirements of various complex frame shapes.
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精密控制
: Both the bending precision and the wire feeding precision are controlled within ±0.5mm, ensuring the high quality and consistency of the products and reducing the defective rate.
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Pneumatic and Servo Systems
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Pneumatic System
: It includes 9 cylinders and 5 solenoid valves, providing stable and efficient power support for the actions of the machine, ensuring that each component can quickly respond to commands and jointly complete complex processing operations.
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Servo System
: Adopting the Yaqi brand, it has an English/Chinese language system and a function of uploading and downloading. The maximum bending force is approximately 125 Newton-meters. The control screen adopts a dual system of buttons + touch screen, which is convenient to operate. At the same time, it is equipped with a PLC with a 32-bit high-performance processor, which can accurately control the mechanical actions of the machine, realizing a series of complex operations such as automatic feeding, automatic unloading, straightening and cutting, and bending and forming. By combining up to 300 action settings, various shapes can be formed, greatly improving the flexibility and automation level of production.
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Welding Module
: Equipped with 2 sets of manipulator clamps and an 80KW medium-frequency transformer, it can quickly and accurately weld the joints after frame bending, ensuring the firmness and reliability of the welding quality and the beauty of the weld seam. It perfectly cooperates with the frame bending process to form an efficient frame manufacturing production line.
In order to further improve the automatic efficiency, it is recommended to use it with an automatic wire rack. The automatic wire rack can automatically provide wires for the frame bending and butt welding integrated machine, reducing the time and labor cost of manual feeding, achieving a more efficient connection of the entire production process, giving full play to the high-speed and high-precision production advantages of the integrated machine, and helping enterprises achieve greater breakthroughs and development in the production field of the mesh frame of pet cages.
Choosing the 3-8mm frame bending and butt welding integrated machine means choosing an efficient, precise, and cost-saving manufacturing method for the mesh frame of pet cages. It will give your enterprise a head start in the fierce market competition and bring rich returns.
