2D Frame Bending and Butt Welding All-in-One Machine: An Efficient Production Tool for the Pet Door and Window Industry

In the field of pet door and window production, the 2D Frame Bending and Butt Welding All-in-One Machine is becoming a key equipment to improve production efficiency and product quality with its excellent performance. Specifically designed for pet door and window production, it can efficiently process iron-based door and window frames, bringing a brand-new production experience to the industry.

I. High Production Speed

This all-in-one machine achieves a production speed of  8-10 pieces per minute , meeting the needs of large-scale production. Whether for small pet door and window processing factories or large-scale manufacturing enterprises, it enables rapid order fulfillment, enhances market response speed, and strengthens the competitiveness of enterprises in the market.

II. High-Quality Material and Wide Wire Diameter Range

• Material : The main material is  iron , which is strong and durable, providing reliable frame support for pet doors and windows.
• Wire Diameter Range : It accommodates wire diameters of  3-8mm , suitable for different specifications of iron wires. Whether using thinner iron wires for delicate small pet doors/windows or thicker wires for large, sturdy frames, the machine handles them with ease, demonstrating strong versatility.

III. Precise Bending Dies and Wire Feeding Wheels

1. Bending Dies :
   • Made of high-quality  SKD11/51 material  through precision machining, the dies have a hardness of  62 HRC . This high-hardness material ensures wear resistance and stability during long-term use, enabling precise bending of iron wires to guarantee accurate angles and shapes, laying a solid foundation for high-quality pet door/window frames.
2. Wire Feeding Wheels :
   • Constructed from national standard  Cr12 steel , the wheels undergo fine polishing and heat treatment to achieve a hardness of  58 HRC , offering excellent wear resistance.
   • The design of  3 sets of wire feeding wheels  ensures stable and efficient wire transportation, preventing production interruptions or quality issues caused by feeding problems and improving overall production efficiency.

IV. Wide Range of Applicable Wire Types

V. Powerful Data Storage and High Wire Feeding Speed

1. Data Storage :
   • The equipment can store  4,000 sets of data , with  300 actions per set . This allows storage of production data for numerous pet door/window frame specifications. When reproducing the same specification, simply recall the corresponding data to start production quickly without re-setting parameters, significantly saving preparation time and improving efficiency.
2. Wire Feeding Speed :
   • The maximum wire feeding speed reaches  25m/min . Combined with efficient bending and welding operations, this ensures a smooth and high-speed production process, further enhancing the machine’s output capacity.

VI. Precise Mechanical Performance and Automated Motion Control

1. Mechanical Performance :
   • Mechanical movements (bending actions and speeds) are controlled by programs pre-programmed in a microcomputer, accurately forming products of various models and specifications through precise instructions. This precise control ensures product consistency and stability, effectively reducing reject rates.
2. Automated Functions :
   • The machine features a full range of automated actions, including  automatic feeding, automatic unloading, straightening and cutting, and bending forming .
   • Automatic feeding/unloading reduces manual operations, improves efficiency, and lowers labor costs and intensity.
   • The straightening and cutting function ensures the straightness and length accuracy of iron wires before processing, providing a solid foundation for subsequent bending.
   • Precise bending forming processes iron wires into various complex pet door/window frame shapes according to preset dimensions.
     

VII. Advanced Welding Module

1. Mechanical Clamps :
   • Equipado con  2 sets of mechanical clamps , the machine accurately holds workpieces during welding, ensuring precise and stable welding positions to prevent displacement and guarantee welding quality.
2. Welding Transformer :
   • A  63KW welding transformer  provides a strong and stable energy output for welding, ensuring consistent welding current and voltage. This results in 牢固 (firm) and aesthetically pleasing welds, meeting the strict quality requirements for pet door/window frames.