PLC Controlled Dual-Head T-Welding Machine for Wire Mesh Shelving Grids Automatic Feeding

Product Description

Critical Advantages & Value Proposition:

Unmatched Efficiency & Labor Savings: The fully automatic cycle drastically reduces manual intervention, increasing output by up to 300% compared to semi-automatic or manual machines. Automatic blanking ensures continuous production.

Superior Consistency & Quality: The PLC and CNC system guarantees every weld is identical—eliminating weak spots, deformation, and product variability. This ensures high structural integrity for your end products.

Remarkable Versatility: Quickly switch between different product designs (mesh size, wire diameter) by calling up pre-set programs on the PLC. One machine serves multiple production lines.

Reduced Operational Costs: High-speed production lowers per-unit cost. Precise energy control in the high-frequency welding system minimizes power consumption. Reduced scrap rates due to consistent quality.

Ease of Use & Smart Operation: No need for highly skilled welders. Operators can manage production after basic training. The intelligent system monitors performance and can alert for maintenance.

Platform Advantages

While standard welders rely on manual skill and single-point operation, our machine is built on a principle of synchronized intelligence. Its defining feature is the Dual-Head T-Welding System, operated with micrometer precision by an advanced Programmable Logic Controller (PLC). Imagine two powerful welding heads acting in perfect unison, simultaneously creating identical, high-strength weld points on both sides of a wire intersection. This simultaneous action isn't just fast—it eliminates the thermal distortion and stress inherent in sequential welding, guaranteeing a perfectly flat, structurally superior panel every single time. For products like heavy-duty storage shelving or precision refrigerator grids, this means unwavering load-bearing integrity and flawless geometry.