High-Efficiency Precision 2D Wire Bending Machine: Leading Decor Production Innovation

The 2D wire bending machine is a high-efficiency automated processing equipment specially designed for the decor industry, focusing on precise bending and forming of iron wire materials. Driven by a three-phase 380V power supply and equipped with an advanced servo control system, the equipment can achieve automatic feeding, straightening, cutting, and bending forming of round, flat, and square iron wires (wire diameter 2-6mm), producing 8-10 workpieces per minute. When taking a 200*200 square frame as an example, the efficiency can reach 20-25 pieces per minute, providing strong support for large-scale production of iron wire decorations.

Core Technical Parameters and Performance Advantages

一、Precision Mold System: Wear-Resistant, Durable, and Accuracy-Ensuring

• Bending Molds: 18 sets of molds are made of national standard Cr12 material, finely processed by SKD11/51, with a hardness of 58-62°, strong wear resistance, and suitable for various complex bending needs.
• Wire Feeding Wheels: 3 sets of wire feeding wheels are made of national standard Cr12, finely polished and heat-treated, with a hardness of 58°, ensuring stable wire feeding without slipping.
• Straightening Wheels: Equipped with straightening wheel sets, combined with a precision structural design, which can quickly correct the straightness of iron wires and lay the foundation for subsequent bending.
  

二、Servo Drive System: Precise Control, High Efficiency, and Stability

• Motor Configuration:
  • Wire feeding servo: 2.0kW (Sanyo, Japan), maximum wire feeding speed of approximately 90m/min, accuracy ±0.5mm;
  • Bending servo: 1.8kW (Sanyo, Japan), maximum bending speed of approximately 300 rotations/min, angle control ±180°, bending accuracy ±0.5mm;
  • Cutter servo: 1.0kW (Sanyo, Japan), with strong cutting force, suitable for cutting 2-6mm iron wires.
• Action Flexibility: The inner/outer molds can move up and down, combined with 360° clockwise/counterclockwise rotation, supporting one-time forming of complex-shaped workpieces.

三、Automated Control System: Intelligent, Convenient, and High-Efficiency Production

• Control Module: 32-bit high-performance processor + microcomputer program control, supporting up to 300 action combinations, capable of storing 10,000 groups of production data, and one-click calling during production changeover to reduce debugging time.
• Operation Interface: Touch screen + button dual-mode control, supporting Chinese/English language switching, with upload/download functions for easy production data management and remote debugging.

四、Mechanical and Electrical Specifications: Solid Configuration, Safe and Reliable

• External Dimensions: 2300×1100×1650mm, weight 750KG, compact and stable structure;
• Electrical System: Three-phase 380V + grounding wire, total power approximately 4.8kW, in line with national safety standards;
• Pneumatic System: 3 cylinders + 4 solenoid valves, with rapid action response, ensuring smooth operation of auxiliary processes such as feeding and unloading.

Application Scenarios: Diverse Adaptability, Empowering Decor Innovation

• Home Decorations: Iron art frames, chandelier brackets, screen patterns, furniture accessories, etc.;
• Crafts Production: Iron wire art shapes, holiday decorative ornaments, flower support structures, etc.;
• Industrial Parts: Small mechanical frames, shelf hooks, display structure components, etc.

With ±0.5mm wire feeding and bending precision, it can meet the strict requirements of high-end decorations for details and aesthetics.

Technical Specifications Table