Expert in High-Efficiency Welding of Iron Components for Solar Insecticidal Lamps: 50KVA/380V, 3-8mm Iron Wire, 10-15 Pieces/Min
2025-06-17
Equipment Name: Professional-grade Spot Welder for Solar Insecticidal Lamps
Industry Positioning: As the core welding equipment on the solar insecticidal lamp production line, this spot welder is specially designed to address the complex environmental adaptability requirements of outdoor insecticidal lamps. It ensures the structural stability and electrical safety of products under harsh conditions like wind, rain, and large diurnal temperature variations, helping enterprises create high-quality products that meet international standards.
![Expert in High-Efficiency Welding of Iron Components for Solar Insecticidal Lamps: 50KVA/380V, 3-8mm Iron Wire, 10-15 Pieces/Min 1]()
Industry Positioning: As the core welding equipment on the solar insecticidal lamp production line, this spot welder is specially designed to address the complex environmental adaptability requirements of outdoor insecticidal lamps. It ensures the structural stability and electrical safety of products under harsh conditions like wind, rain, and large diurnal temperature variations, helping enterprises create high-quality products that meet international standards.
Two、Core Performance Parameters: Industrial-Grade Standards Empower High-Efficiency Production
(1) Production Efficiency: High-Speed Welding Creates Capacity Advantages
With a production speed of 10-15 pieces/min, combined with an intelligent control system, precise control and rapid switching of the welding process are achieved. Take a solar insecticidal lamp manufacturer as an example: after introducing this spot welder, the daily output of a single production line increased by 30%, while the first-pass yield surged from 88% to 96%, significantly reducing production costs and rework losses.
(2) Material and Process Adaptability: Expert in Iron Welding
Aiming at the material characteristics of Q235 carbon steel, galvanized iron, etc., commonly used in solar insecticidal lamps, the equipment has built-in multiple preset welding parameter modes, which can automatically adjust the current waveform and welding time to ensure uniform weld penetration and no pores. With the capability to handle wire diameters of 3-8mm, it seamlessly connects thick wires for lamp pole brackets and thin wires for circuit board fixings.
![Expert in High-Efficiency Welding of Iron Components for Solar Insecticidal Lamps: 50KVA/380V, 3-8mm Iron Wire, 10-15 Pieces/Min 2]()
(3) Electrical Parameters: Perfect Combination of Strong Power and Stable Performance
| Parameter | Value | Technical Advantages and Industry Value |
|---|---|---|
| Rated Capacity | 50KVA | Adopts high-frequency inverter technology with an energy conversion efficiency of over 90%, saving 40% more energy than traditional power frequency welders and greatly reducing enterprise electricity costs. |
| Input Voltage | 380V | Compatible with three-phase four-wire industrial power grids, equipped with an intelligent voltage regulator module to ensure stable operation within a voltage fluctuation range of ±10%. |
| Rated Frequency | 50Hz | Adapts to mainstream domestic power grids, and Coordinate PLC control system achieves millisecond-level response for welding parameters. |
| Maximum Short-Circuit Current | 55KA | Releases powerful energy instantly, penetrating the oxide layer on the iron surface to ensure molecular-level fusion at the welding point, with the tensile strength of weld points exceeding 80% of the base material. |
| Duty Cycle | 50% | In an 8-hour continuous operation scenario, it can maintain full-load output for 5 minutes every 10 minutes, meeting the production needs of 24-hour shift systems. |
(4) Mechanical Performance: Precision Design Ensures Welding Quality
- Pressure Control System: With a maximum pressing force of 320N, the closed-loop pressure control is realized through the linkage of an air cylinder and sensors, ensuring that the pressure fluctuation during welding is ≤±5%, avoiding virtual welding caused by insufficient pressure or deformation of iron parts due to excessive pressure.
- Stroke Adjustment System: The working stroke is steplessly adjustable between 50/100mm, combined with the precise 55mm stroke control of the lower electrode, adapting to welding needs of different thickness combinations of lamp covers and brackets. The design of throat depth (350mm) and arm depth (435mm) enables deep internal welding of complex structures, such as multi-angle connections between lamp bodies and ground plug brackets.
(5) Cooling System: Intelligent Water Cooling Guards Long-Term Equipment Operation
The 5L/min circulating cooling system adopts a dual independent water channel design to cool the transformer and electrodes respectively. Built-in temperature sensors monitor the temperature of key components in real time. When the temperature exceeds 65℃, the intelligent temperature-controlled fan starts automatically, ensuring the stable temperature of core components under continuous high-intensity operation and extending the equipment service life by over 30%.
Three、Equipment Advantages: Five Core Competencies Leading Industry Upgrades
- Intelligent Welding: Equipped with an AI welding parameter self-learning system, it automatically optimizes the combination of current, pressure, and time parameters by collecting over 2,000 groups of welding data, reducing reliance on operators' experience—new employees can master operation within 3 days.
- Quality Assurance: Introduces a laser positioning system with a welding precision of ±0.1mm. Combined with splash suppression technology, the weld surface is smooth and flat, eliminating the need for secondary grinding and meeting the strict appearance standards of export products.
- Flexible Expansion: The modular design supports quick replacement of electrode heads and fixtures, compatible with the production of solar insecticidal lamp components of different specifications—suitable for both household small lamps and high-power equipment deployed in large agricultural areas.
- Safety Protection: Equipped with an infrared induction anti-scald device, leakage protection switch, and emergency stop button, complying with ISO 13849-1 safety standards to fully protect operators.
- Green Energy Saving: By optimizing the welding energy output curve, it reduces energy consumption by 25% compared to similar products, helping enterprises achieve green production goals and respond to the national "Double Carbon" strategy.
Four、Application Scenarios: Full-Process Welding Solutions
- Bracket Welding: Performs high-strength welding on large iron parts such as lamp poles and ground plug brackets to ensure stability in strong wind environments.
- Circuit Board Fixing: Achieves precise micro-welding of 3mm thin wire diameter circuit board connection wires to ensure the stability and safety of electrical connections.
- Lamp Cover Sealing: Tightly combines the lamp cover and lamp body through spot welding technology, Cooperate waterproof rubber strips to reach IP65 protection level, adapting to outdoor humid environments.
The era of high-efficiency production in the solar insecticidal lamp industry has arrived! The spot welder is your unrivaled choice to enhance competitiveness and achieve business growth. Act now to seize the market opportunity and let this "magic device" power your enterprise development!
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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