3D Wire Forming Machine — An Efficient and Intelligent Production Tool for the Rickshaw Ornament and Wrought Iron Wine Rack Industry

I. Core Equipment Parameters and Performance Advantages

(1) Precise Parameter Configuration

(2) Core System Configuration

1. Intelligent Control Hub
   • Control Screen : 10.1-inch color touchscreen with a graphical programming interface, allowing operators to preview forming trajectories in real time by dragging lines, reducing programming barriers.
   • Control System : Dedicated CNC wire forming system with an industrial-grade ARM processor (200MHz computing speed), capable of synchronous 3-axis linkage control (X/Y axis translation + Z axis rotation) for 3D spatial curve forming.
   • System Control Board : Modular design integrating high-speed pulse output ports (200KHz) and high-precision encoder feedback channels, ensuring motion control accuracy of ±0.02mm.

II. Industry Adaptation Scenarios and Production Value

(1) Typical Application Scenarios

1. Fine-Grained Production of Rickshaw Ornaments
   • Can form handlebar spiral threads (3mm wire diameter, bending radius R5mm) and wheel spoke radial structures (8 sets of symmetrical bends) in one step, eliminating manual secondary shaping and avoiding surface indentation damage.
2. Customized Processing of Wrought Iron Wine Racks
   • Supports rapid switching of programs for wine rack shelf arcs (e.g., 30° tilt angles) and bottle holder grooves (semicircular bends). With a 40m/min wire feeding speed, a single device can supply 配件 (components) for 5-8 wine rack assembly lines.

(2) Production Efficiency Improvements

• Cost Optimization : Reduces 80% of manual wire bending positions, lowers unit product energy consumption by 35% (vs. traditional hydraulic forming machines), and saves over ¥500,000 annually (based on three-shift production).
• Quality Upgrade : Achieves 99.2% product consistency through 18-wheel precise straightening + CNC control, significantly improving the pass rate of export orders (from 85% to 98%).
• Flexible Production : 10,000 program slots meet high-frequency style change demands, reducing model change time from 2 hours (traditional process) to 10 minutes for rapid market response.
  

III. Equipment Structural Innovations and Operational Experience

(1) Mechanical Structure Design

• Straightening Module : 18-wheel segmented straightening system, with the first 8 wheels for rough adjustment of large-angle bends and the last 10 wheels for fine adjustment to eliminate micro-deformations, suitable for different wire materials (iron, stainless steel).
• Forming Molds : Made of SKD11 die steel with TD coating treatment (2800HV hardness), capable of withstanding 8 million bending operations—5 times the lifespan of ordinary molds.
• Wire Feeding Mechanism : Dual-servo motor-driven roller sets with pressure-adaptive adjustment to prevent wire slipping or damage, compatible with smooth and ribbed wires.

(2) User-Centric Operation Design

• Programming Convenience : Supports DXF file import, directly converting designer-drawn ornament diagrams into processing paths, reducing programming workload by 70%.
• Fault Diagnosis : Built-in 128 common fault code library with real-time status monitoring charts (e.g., wire feeding speed fluctuation curves, motor load rates), shortening maintenance response time to within 15 minutes.
• Safety Protection : Fully enclosed protective cover with infrared sensors, achieving emergency stop within 0.1 seconds upon abnormal proximity, compliant with CE safety certification standards.
  

IV. After-Sales Service and Technical Support

• Training Services : On-site operation training (including programming, debugging, maintenance).
• Emergency Response : 7×24-hour remote diagnostic support.