Leading wire forming machine manufacturer specializing in the development of welding technology.
Flying Shear Straightening Machine: An Efficient "Cutting Master" for Processing Iron Wires of Towel Racks
2025-08-14
In the production of towel racks, the straightening precision and cutting efficiency of iron wires directly affect the assembly adaptability of products and the production rhythm. The flying shear straightening machine, specially designed for the towel rack industry, with precise servo control as its core, seamlessly integrates the straightening and cutting processes. It provides an efficient and stable processing solution for 2-4mm iron wires (as well as stainless steel and carbon steel), making each section of wire a "standard part" for the formation of towel racks.
Core Performances Adapted to Towel Rack Production: Coexistence of Precision and Efficiency
Flexibly Covering Multi-specification Wire Processing
Flexibly Covering Multi-specification Wire Processing
- Wire range: 2.0-4.0mm iron, stainless steel, and carbon steel, perfectly matching the specifications of supporting wires, hook wires, etc., commonly used in towel racks
- Cutting steel wire diameter: 2.0-4.0mm, precisely corresponding to the wire range, ensuring stable cutting without slipping
- Cutting length range: above 80mm, which can meet the length requirements of different parts such as crossbars, vertical bars, and hooks of towel racks, without the need for frequent adjustment of equipment parameters
Precision Control to Ensure Smooth Assembly
- Length error: precisely control the consistency of cutting length (the specific value is not clearly specified in the original text, and can be supplemented according to actual conditions, such as "±0.1mm"), avoiding assembly gaps or installation difficulties caused by different wire lengths
- Straightening effect: equipped with 9 straightening blocks, combined with a 3.0KW/2880r straightening motor, which can straighten ordinary carbon steel wires and other wires to a flat state, reducing the correction cost of subsequent forming processes
Efficient Production to Meet Batch Requirements
- Production speed: 10-15 pieces per minute, which forms a Benign match with the assembly rhythm of towel racks, avoiding capacity backlog between processes
- Wire feeding speed: adjustable from 50-120 meters per minute; the smaller the wire diameter, the faster the speed, and the shorter the length, the adaptive deceleration, finding the best balance between efficiency and precision
- Power configuration: 2.3KW servo wire feeding motor provides stable wire feeding power, and 2.8KW flying cutting servo motor is responsible for precise cutting; the dual servo cooperation ensures "stable feeding and accurate cutting"
Detailed Design Demonstrating Professional Quality
- Wire feeding structure: 2 groups of wire feeding wheels (5 pairs in total), enhancing the clamping force on the wire, especially suitable for stable conveying of 4mm thick wires, reducing length deviation caused by slipping
- Control method: equipped with a touch screen, making parameter setting intuitive and convenient; workers can quickly get started with the operation, reducing training costs
- Core components: adopting Taiwanese guide rail modules, improving the stability and durability of equipment operation, and reducing precision degradation caused by component wear
Whether it is flexible production for small towel rack manufacturers or batch processing for large enterprises, this flying shear straightening machine can, with its characteristics of "precise straightening, efficient cutting, and easy operation", become a powerful assistant in the wire preprocessing link, laying a solid foundation for the quality of towel rack products.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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