Leading wire forming machine manufacturer specializing in the development of welding technology.
2D Wire Bending Machine: A Precise Solution for Shaping Iron Wires of Shopping Cart Handles
2025-08-14
In the production of shopping carts, as a key component with high-frequency use, the handle's forming precision, structural strength, and production efficiency directly affect product experience and manufacturing costs. The 2D wire bending machine, specially designed for the production of shopping cart handles, with multi-axis coordinated control as its core, accurately meets the processing needs of 3-8mm iron wires. Through automated bending, cutting, and feeding, it realizes efficient forming of handles from wires to finished products, providing stable and reliable equipment support for mass production.
I. Core Parameters: Basic Configuration Adapted to Shopping Cart Handle Production
Basic Specifications and Production Capacity
Basic Specifications and Production Capacity
- Applicable industry: Shopping cart handle production
- Production speed: 8-10 pieces per minute (for shopping cart handles); additionally, it can reach 12-15 pieces per minute (with 200*200 square frame as the reference sample), balancing precision and efficiency
- Product material: Iron
- Wire diameter range: 3-8mm iron wires (meeting standard specifications), compatible with round wires, flat wires, and square wires (compatible with wires of any material), satisfying the design needs of different cross-sectional shapes of shopping cart handles
- Number of axes: 4 axes, realizing complex bending actions through multi-axis coordination
Power System: Stable Output Ensures Forming Precision
- Total servo motor power: Approximately 7.8KW (using domestic Orui motors with stable performance)
- Wire feeding servo: 4.0KW, responsible for precise wire feeding to ensure stable feeding length
- Bending servo: 1.8KW, driving the bending mechanism to complete various angle forming
- Cutting knife servo: 1.0KW, cooperating with the cutting knife motor to achieve precise cutting of wires
- Auxiliary servo: 1.0KW, cooperating to complete the overall action linkage of the equipment
II. Performance: Precise Forming to Meet Handle Quality Requirements
Precision Control: Ensuring Consistency of Handle Sizes
Precision Control: Ensuring Consistency of Handle Sizes
- Bending precision: ±0.5mm, ensuring minimal errors in the bending angles and radii of shopping cart handles, avoiding installation difficulties or uncomfortable use caused by dimensional deviations
- Wire feeding precision: ±0.5mm, ensuring precise feeding length each time, providing a stable foundation for subsequent bending and cutting
- Maximum bending speed: Approximately 300 rpm, quickly completing bending actions to improve the efficiency of a single process
- Wire feeding speed: Up to approximately 37m/min, adaptively adjusted according to wire specifications and forming complexity to balance speed and precision
Action and Forming Capabilities: Flexibly Responding to Diverse Designs
- Action directions: The inner mold and outer mold can move downward/upward; the outer mold supports 360° clockwise and counterclockwise rotation, meeting the complex forming needs of common shapes such as arcs, right angles, and hooks in shopping cart handles
- Automated actions: Integrating functions of automatic feeding, automatic material returning, straightening, cutting, and bending forming, with no manual intervention throughout the process, reducing human errors
- Program expandability: Supporting 300 action setting combinations and storing 4000 sets of data (1 set contains 300 actions), easily coping with the production of shopping cart handles of different models and specifications; during model change, only the corresponding program needs to be called, reducing debugging time
III. Equipment Structure and Operation: Stable, Durable, Convenient, and Easy to Control
Basic Configuration and Components
Basic Configuration and Components
- Machine weight: 880KG, with a stable body, reducing the impact of vibration during operation on forming precision
- Core systems:
- Servo system: Adopting Yaqi servo system with rapid response and precise control
- Pneumatic system: Including 1 cylinder and 1 solenoid valve, providing stable power for components such as the cutting knife
- Control module: 32-bit high-performance processor, ensuring smooth coordination of multi-axis actions and stable program operation
Operation and Interaction: Simple and Easy to Learn
- Control screen: Dual operation modes of touch screen + buttons, making parameter setting and program calling intuitive and convenient, so that novices can quickly master
- Language system: Supporting Chinese/English bilingual, adapting to the needs of different operators; the system is equipped with upload and download functions, facilitating program backup and sharing
IV. Core Advantages: Why It Becomes the Preferred Equipment for Shopping Cart Handle Production?
- Multi-wire compatibility: Capable of processing round wires, flat wires, and square wires, covering 3-8mm iron wires, meeting the diversified structural design of shopping cart handles
- High-precision forming: Both bending and wire feeding precision reach ±0.5mm, ensuring consistent handle sizes and improving product standardization
- Efficient automation: With a production speed of 8-10 pieces per minute, combined with fully automatic feeding, bending, and cutting, it significantly reduces labor costs and improves production efficiency
- Flexible model change: 4000 sets of data storage + 300 action combinations, enabling quick switching of production for different handle models, adapting to the needs of small-batch and multi-variety production
Whether it is customized production for small and medium-sized enterprises or batch processing for large factories, this 2D wire bending machine, with its characteristics of "precision, efficiency, and flexibility", can become the core equipment in the forming process of shopping cart handles, providing solid guarantees for product quality and production efficiency.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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