Efficient and Precise Tool for Knife Rack Production — Full Servo Circle Bending and Butt Welding Machine

In the knife rack production industry, an efficient and precise production equipment can often be the key to improving production capacity and quality. The full servo circle bending and butt welding machine is such a device tailored for knife rack production. With its excellent performance parameters and stable operation, it brings a new solution to knife rack production.

In terms of production efficiency, the equipment can achieve a production speed of 10-15 pieces per minute. This speed is leading in the field of knife rack production, which can meet the needs of medium and large-scale production, significantly shorten the production cycle, and improve the delivery capacity of enterprises. For enterprises that need to mass-produce knife racks, such production efficiency can undoubtedly add an important weight in market competition.

The equipment performs excellently in material and wire diameter adaptation. It is suitable for iron materials with a wire diameter range of 2-6mm (mild steel). This range just fits the material and wire diameter requirements of most knife rack production. It can easily handle the production tasks of different specifications of knife racks without frequent equipment replacement or complex adjustments.

In terms of core parameters, the equipment shows excellent performance. The circle bending diameter can be flexibly adjusted between 25mm-550mm. However, it should be noted that wires with a diameter of more than 3mm can be bent into large circles with a diameter of more than 400mm. The circle diameter range corresponding to different wire diameters is also different: 2-2.5mm wire diameter range is 25-300mm, 3-4mm circle diameter range is 30-400mm, 4-5mm circle diameter range is 40-400mm, and 6mm circle diameter range is 55-400mm. Such detailed parameter division ensures that precise circle bending can be achieved under different production needs.

At the same time, the equipment's precision control is also excellent, with a perimeter tolerance of only ±0.2mm, a circle bending diameter tolerance of 0.5mm, and a flatness of less than 0.5mm. Such high precision ensures that the produced knife rack components have uniform sizes and regular shapes, greatly improving the overall quality and assembly accuracy of the knife rack, and reducing troubles in subsequent processing and assembly processes.

The power system of the equipment is also reliable. The servo wire feeding motor is 2.6KW/3000 rpm (domestic), the servo cutting motor is 1.0KW (domestic), and the wire feeding speed can reach 35 meters per minute, providing sufficient power support for efficient production. The welding power is 50KVA with a duty cycle of 50%, ensuring stable and reliable welding process and guaranteed welding quality.

In terms of operating conditions, the equipment's input voltage is 380V, the compressed air pressure needs to reach 0.6MPa, and the cooling water flow rate is 50L/min. These conditions are easy to meet in most industrial production environments. The total weight of the equipment is 800KG, with a stable structure and strong stability during operation, reducing the impact of factors such as equipment shaking on production precision.

To sum up, relying on efficient production speed, wide material and wire diameter adaptation range, precise parameter control and stable operation performance, this full servo circle bending and butt welding machine has become an ideal choice in the knife rack production industry. It can not only improve production efficiency and reduce production costs but also significantly improve product quality, helping enterprises gain an advantageous position in the fierce market competition.