Curved Frame Butt Welding Four-axis Equipment 2-6: Industrial-grade Intelligent Frame Bending Solution

I. Backing of Manufacturer's Strength

1.1 Qualifications of Professional Manufacturer

• Focused on the research and development of metal forming equipment for 15 years, a national high-tech enterprise.
• Double certified by ISO 9001 and ISO 14001, and CE safety certified in the European Union.
• Serving more than 300 customers globally, with an annual production capacity of over 800 sets.

1.2 Advantages of Direct Sales Model

• Eliminate the price difference of middlemen, with the price directly reduced by 20%-30%.
• Provide customized solutions (such as special models for stainless steel and aluminum alloy).
• Offer lifetime maintenance support and 24-hour remote diagnosis response.
  

II. Analysis of Six Core Advantages

2.1 Intelligent Multi-axis Linkage Control System

• Adopt a combination of Mitsubishi PLC from Japan and servo motors (accuracy ±0.02mm).
• Support offline programming and online modification, and be compatible with the direct import of DXF drawings.
• Case: After a certain auto parts factory used it, the mold replacement time was shortened from 4 hours to 20 minutes.

2.2 High-precision Forming Technology

• Three-level straightening system (pre-straightening → precision straightening → dynamic compensation).
• The mold is made of SKD11 quenched steel (HRC60+), with a service life of over 500,000 times.
• Measured data: The diagonal error of a 200*200mm square is ≤0.3mm.

2.3 Full-process Automation

• Intelligent feeding system (supporting the function of sorting disordered wires).
• Laser positioning + pneumatic cutting, with the burrs at the cutting edge ≤0.1mm.
• Automatic blanking device (optional vibration sorting system).

2.4 Low-energy Consumption and Long-life Design

• Servo energy-saving technology (saving 40% more electricity than traditional models).
• Key components adopt imported NSK bearings and HIWIN guide rails from Taiwan.
• Maintenance cost: The average daily maintenance time is < 15 minutes, and the annual maintenance cost is < 8,000 yuan.

2.5 Humanized Operation Interface

• A 10.1-inch color touch screen (supporting the switching of multiple languages).
• Fault self-diagnosis system (displaying alarm codes in real time).
• Training support: Provide 3-day on-site training + lifetime online tutorials.

2.6 Modular Expansion Ability

• Optional welding unit (resistance welding/laser welding).
• Support the docking with the MES system (uploading production data in real time).
• Expansion case: After a certain building hardware factory added a welding module, it realized one-stop production from frame bending to finished products.
  

III. Explanation of Technical Parameter Upgrades

IV. Typical Application Scenarios

4.1 Automobile Manufacturing

• Seat frames, bumper brackets, airbag frames.
• Case: After a certain new energy vehicle company used it, the production efficiency increased by 45%, and the defective rate dropped to 0.1%.

4.2 Building Hardware

• Scaffold fasteners, air conditioning brackets, anti-theft nets for doors and windows.
• Efficiency comparison: Traditional manual frame bending is 10 pieces per hour vs. the equipment is 200 pieces per hour.

4.3 Furniture Manufacturing

• Metal bed frames, sofa frames, storage racks.
• Customization advantage: Support the processing of complex shapes such as arcs and ellipses.

4.4 Logistics Equipment

• Storage racks, trolley handles, express cabinet frames.
• Special function: Support automatic counting after wire cutting.
  

V. Service Guarantee System

5.1 Pre-sales Service

• Provide free frame bending solution design (delivered within 3 working days).
• Simulated demonstration of equipment operation (VR remote experience).

5.2 In-sales Service

• Free door-to-door delivery + installation and debugging (arriving nationwide within 48 hours).
• Present a vulnerable parts package worth 2,000 yuan.

5.3 After-sales Service

• The whole machine is guaranteed for 2 years, and the core components are guaranteed for 5 years.
• Provide lifetime equipment renovation and upgrade services (only charge the cost fee).

VI. Customer Testimonials and Honors

6.1 Customer Reviews

6.2 Industry Recognition

• The 2024 China Intelligent Manufacturing Innovative Product Award.
• Certified as a Specialized, Sophisticated, Distinctive and New Enterprise in Guangdong Province.