Leading wire forming machine manufacturer specializing in the development of welding technology.
Core Equipment for Efficient Production of Wall-Mounted Storage Racks: Helping Enterprises Reduce Costs and Increase Efficiency
In this era of pursuing space utilization, wall-mounted storage racks have become popular products for homes, offices, and warehouses due to their space-saving and easy installation advantages. The production of high-quality wall-mounted storage racks relies on efficient and precise equipment support. Flat iron bending machines, gantry welding machines, spot welding machines, flying cut straightening machines, and wire bending machines form a "golden team" for wall-mounted storage rack production, ensuring product quality and production efficiency from raw material processing to finished product welding, providing strong production power for enterprises.
I. Precision Shaping: Bending Equipment Lays the Foundation for Storage Racks
Flat iron bending machines and wire bending machines are key equipment for shaping wall-mounted storage racks, demonstrating excellent adaptability and precision in raw material processing. They can easily handle round or flat bar materials with diameters of 1-16mm, whether iron, stainless steel, aluminum, or copper. By simply changing molds, they quickly switch between materials, greatly reducing downtime caused by material changes. In terms of production efficiency, these two devices can form 15-45 two-dimensional parts per minute with an accuracy of up to 0.02mm, meaning that produced storage rack brackets, hooks, and other components are accurately sized and fit perfectly during assembly, effectively reducing adjustment costs in subsequent processes.
What’s more, the equipment is equipped with a multilingual intelligent system and dual operation modes (buttons and touchscreen). Even novice operators can quickly get started within 1 hour. At the same time, the equipment supports direct import of CAD drawings to generate processing programs and can store up to 10,000 programs. For batch production needs of wall-mounted storage racks of different styles and sizes, it enables quick production changes, greatly improving production flexibility. From the main frame of the storage rack to the subtle hook structure, these two bending equipment can accurately control everything, laying a solid foundation for stable product quality.
II. Stable Welding: Welding Equipment Ensures Load-Bearing Performance of Storage Racks
The load-bearing capacity of wall-mounted storage racks is a core concern for users, and gantry welding machines and spot welding machines are the "core strength" that determines welding quality. The gantry welding machine has 2-16 welding heads and cylinders, making it particularly suitable for the production of wall-mounted storage rack mesh panels. It can weld 1-5 panels per minute, efficiently meeting large-scale production needs. For metal wires or flat bars (≤16mm) of different materials, the equipment can select the appropriate welding method based on material characteristics. Paired with customizable workholding fixtures, the welding points not only pass pull tests and are firm and reliable but also achieve smooth, scar-free welding surfaces by adjusting the current, making the storage racks both practical and aesthetically pleasing.
The spot welding machine features a rectangular welding head design, focusing on the welding of mesh components for wall-mounted storage racks, and also supports various metal materials (≤16mm). It uses foot pedal operation, supports single or continuous welding modes, and can complete 20-25 welding points per minute. The operation is extremely simple, and beginners can master it within 30 minutes. Both welders are equipped with multilingual control systems, adapting to production teams in different regions, and offer optional automation upgrades, such as automatic loading and unloading functions, enabling unmanned operation, further reducing labor costs and improving production safety. Whether it is the mesh panels of the storage rack or the connection points between the frame and hooks, the welding equipment ensures firm welding, allowing the storage rack to easily carry various items and ensuring user safety.
III. Fine Pretreatment: Flying Cut Straightening Machine Improves Raw Material Utilization
The first process in the production of wall-mounted storage racks—raw material processing—cannot be achieved without the flying cut straightening machine. This equipment specializes in straightening and cutting round or flat bar materials (iron, stainless steel, aluminum, copper, etc.) with diameters of 1-7mm. By changing molds, it can adapt to different materials, with a cutting length range from 45mm to 8 meters, meeting the size requirements of different components of storage racks. Its straightening and cutting speed reaches 80-130 meters/minute, with an accuracy of 0.02mm. The processed materials are not only straight but also have a smooth surface without burrs or scratches, eliminating the need for secondary processing and directly reducing raw material loss and production process costs.
The flying cut straightening machine also supports customized functions such as stamping, flattening, and dotting, allowing pretreatment of raw materials according to the design requirements of wall-mounted storage racks and reducing subsequent processing steps. The equipment’s multilingual intelligent system and user-friendly design (beginners can get started in 30 minutes) enable it to quickly integrate into the production process, providing high-quality raw materials for subsequent bending and welding processes. For small components of storage racks, such as hook rods and border wires, materials processed by the flying cut straightening machine can directly enter the next process, greatly improving overall production efficiency.
IV. Reliable Guarantee: Equipment Quality and Service Support Long-Term Development
This series of production equipment not only meets the production needs of wall-mounted storage racks in terms of performance but also provides long-term guarantees for enterprises in terms of quality and service. All equipment has an average service life of over 10 years and an annual failure rate of less than 3%, far exceeding industry averages, reducing equipment downtime and ensuring production continuity. In terms of after-sales service, the average response time is less than 2 hours, quickly solving equipment problems in production and reducing downtime losses. At the same time, the equipment comes with a 2-year warranty, undergoes strict quality control (QC) testing before leaving the factory, and has CE certification, complying with international quality standards. Whether for domestic sales or export-oriented production of wall-mounted storage racks, it can meet compliance requirements.
From small wall-mounted storage racks for home use to heavy-duty wall-mounted shelves for warehouses, this series of equipment, with its wide applicability (adaptable to automotive parts, hardware, furniture, baking, livestock equipment, and other industries), allows enterprises to flexibly expand their product lines. High production efficiency, precise processing quality, low operating costs, and comprehensive after-sales support make this equipment a "sharp tool" for wall-mounted storage rack production enterprises to enhance competitiveness, helping them quickly respond to market demands and achieve cost reduction, efficiency improvement, and high-quality development.
Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.