2D Wire Bending Machine: The Precise and Efficient Choice for Frying Skimmer Production

In the field of frying skimmer production, a high-performance device can often bring a qualitative leap in production efficiency and product quality. The 2D wire bending machine is such an efficient device tailored for frying skimmer production. Its numerous excellent performance parameters and features make it a leader in the industry.

In terms of basic parameters, the 2D wire bending machine shows strong adaptability in frying skimmer production. It is applicable to a wire diameter range of 2-6mm, which exactly matches the 2-6mm iron wire standard commonly used for frying skimmers. Moreover, it can not only handle round wires but also easily cope with flat wires and square wires, and is suitable for wires of any material, which greatly expands its application range in production. In terms of production speed, taking a 200*200 square frame as a sample, it can reach 20-25 pieces per minute. Such a speed is sufficient to meet the needs of medium and large-scale production, providing a strong guarantee for enterprises to increase production capacity.

The quality of the core components of the device directly determines its performance and service life. The 2D wire bending machine has 18 sets of straightening wheels, made of national standard Cr12. The bending dies are all finished with high-quality material SKD11/51, with a hardness of 58-62. The wire feeding wheels are also made of national standard Cr12, and after fine polishing and heat treatment, the hardness reaches 58°, with extremely strong wear resistance. These high-quality components ensure that the device can maintain stable performance in long-term high-intensity production, reducing the downtime for maintenance caused by component wear.

In terms of the power system, the 2D wire bending machine is equipped with a domestic OMRON servo motor, with a total power of about 5.8kw, including 1.5kw for the wire feeding servo, 1.0kw for the bending servo, 1.0kw for the cutter servo, and 1.0kw for the servo lifting. The application of servo motors makes the motion control of the device more precise and the response speed faster. The cutting force of the cutter motor is strong, which can quickly and accurately complete the cutting of wires, ensuring the dimensional accuracy of the frying skimmer. The maximum wire feeding speed is about 90m/min, the maximum bending speed is about 300 rpm, the angle can reach 180°, and the movement direction is flexible. The inner die can move down/up, the outer die can move down/up, and it can also rotate 360° clockwise and counterclockwise. These characteristics enable the device to easily complete various complex bending and forming actions.

The precision of the device is the key to ensuring the quality of the frying skimmer. The bending accuracy and wire feeding accuracy of the 2D wire bending machine can be controlled within ±0.5mm, with an error of only ±0.1mm. Such high precision ensures that each frying skimmer produced has a uniform size and shape, greatly improving the consistency and qualification rate of products.

In terms of operation and control system, the 2D wire bending machine shows a high degree of intelligence and convenience. It is equipped with a touch screen + button control panel, uses a 32-bit high-performance processor as the control module, and is also equipped with a CAD module, which is convenient for operators to compile and modify programs. The language system supports English and Chinese, and the system has upload and download functions, which is convenient for operators with different language backgrounds to use and for program saving and calling. The mechanical actions of the device are controlled by programs written by a microcomputer, which can realize a series of actions such as automatic feeding, automatic material returning, straightening and cutting, bending and forming, etc. Various shapes can be combined through up to 300 action settings to meet the production needs of different specifications of frying skimmers. What's more, operators can get started quickly in only 30 minutes, which greatly reduces training costs and time.

The machine weighs 650KG, and its size and weight make it flexible in workshop layout. It uses a three-phase 380V + ground wire electrical voltage, and the pneumatic system includes 1 cylinder and 1 solenoid valve to ensure the stable operation of the device. In terms of data storage, the device can store 10,000 groups of data, with 300 actions as one group, which is convenient for enterprises to manage and call the production programs of different products.

In terms of mechanical performance, the stability and reliability of the 2D wire bending machine are undoubted. Its mechanical actions are completely controlled by programs, ensuring the consistency and accuracy of actions and reducing errors caused by manual operations. Moreover, the device enjoys a two-year warranty, and its service life can reach more than ten years under normal use, which not only provides after-sales guarantee for enterprises but also reflects the high quality and durability of the device.

To sum up, the 2D wire bending machine, with its many advantages such as strong adaptability, high production efficiency, high precision, convenient operation, stable performance, and long service life, has become an ideal choice for frying skimmer manufacturers to enhance their competitiveness. It can not only meet the production needs of enterprises but also help them reduce production costs and improve product quality, thus gaining an advantageous position in the fierce market competition.