2D Wire Bending Machine: Reinventing the New Paradigm of Craft Wire Forming

In the field of craft manufacturing, the precision and efficiency of wire forming have always been the key to bringing ingenuity to life. Today, we will conduct an in-depth analysis of an innovative equipment that subverts traditional craftsmanship – the 2D wire bending machine. With its hardcore quality of an iron body and the precise logic of microcomputer intelligent control, it redefines the infinite possibilities of wire processing.

I. Hardcore Configuration: Industrial-Grade Quality for a Durable Choice

1. Body Material and Structure
   The entire machine is constructed from high-quality iron materials, tempered through multiple processes. The body is stable and vibration-resistant, capable of withstanding high-intensity continuous operations. From craft workshops to large-scale production lines, its durability always ensures long-term stable operation of the equipment and reduces downtime maintenance costs.
2. Core Components: Molds and Control System

• Bending Molds: Finely processed from SKD11/51 high-quality mold steel with a hardness of 58-62°HRC, they are wear-resistant and impact-resistant, ensuring no deformation during long-term bending operations. They are suitable for round, flat, and square wires with a wire diameter of 2-6mm (applicable to wires of any material). From soft copper and aluminum wires to hard steel wires, they can achieve burr-free and high-precision forming.
• Intelligent Control: Equipped with a microcomputer programming system, it can freely combine bending paths through 300+ action settings to precisely control bending speed and angle. From simple arcs to complex multi-segment polylines, product models can be quickly switched by one-click program calling, eliminating the tedious and time-consuming traditional manual machine adjustment.

II. Efficiency Leap: Automated Production Chain Subverts Traditional Craftsmanship

1. Full-Process Automation

• Automatic Feeding: Equipped with a high-precision servo motor-driven feeding system, the feeding length error is ≤±0.1mm, ensuring precise positioning of each wire.
• Automatic Straightening and Cutting: The front straightening mechanism can eliminate the original curvature of the wire. Combined with a high-speed cutting device, it achieves "straightening - length setting - cutting" in one go.
• Automatic Bending and Forming: The microcomputer commands drive the robotic arm to perform bending actions at a production speed of 10-15 pieces per minute, which is 5-8 times more efficient than traditional manual bending, and the product consistency is over 99%.

2. Multi-Scenario Adaptability
   Whether it is iron art flower stands, metal ornaments, and lamp brackets in the craft field, curtain rod accessories and kitchen/bathroom hangers in home decoration, or spring parts and electronic component brackets in the industrial field, this machine can quickly produce diversified shapes through flexible programming to meet the dual needs of personalized customization and batch production.
   

III. Technical Parameters at a Glance

IV. Why Choose the 2D Wire Bending Machine?

• Precision Revolution: Say goodbye to the error fluctuations of manual bending. Complex shapes are formed in one go, reducing the defect rate and increasing the pass rate to over 98%.
• Cost Optimization: One person can operate the entire machine, saving more than 50% of labor costs; the mold life is over 100,000 times, reducing the frequency of consumable replacements.
• Flexible Production: No need to replace hardware – simply modify the program to switch product models. It seamlessly connects small-batch customization and large-batch production, responding more agilely to market demands.

V. Operation and Maintenance: Intelligent, Minimalist, and Worry-Free

• Human-Machine Interaction: A full Chinese touchscreen interface makes parameter setting intuitive and easy to understand, allowing novices to get started quickly.
• Convenient Maintenance: Key components adopt a modular design. Daily maintenance only requires regular lubrication of the guide rails and molds, and fault diagnosis can be quickly positioned through the system self-check function.