2D Wire Bending Machine: An Efficient Tool for the Production of Home Storage Baskets

In the field of producing home storage baskets, an efficient, precise, and adaptable equipment is crucial for improving production efficiency. The 2D wire bending machine, with its excellent performance parameters and intelligent control system, has become a core equipment in the production line of this industry, providing a solid guarantee for the large-scale and diversified production of home storage baskets.

Production efficiency is one of the significant advantages of the 2D wire bending machine. Taking a 200*200 square frame as a sample, its production speed can reach 20-25 pieces per minute, far exceeding some traditional equipment in the industry. Even when dealing with more complex shapes, it can maintain a stable output of 8-10 pieces per minute. This efficient production capacity means that enterprises can complete more orders in the same time, effectively shorten the delivery cycle, and enhance the market response speed. For products such as home storage baskets, which are in strong demand and have rapidly updated styles, a fast production rhythm can help enterprises seize market opportunities and increase their market share.

In terms of adaptability, the 2D wire bending machine shows strong flexibility. It can handle iron wires with a diameter range of 2-6mm and is applicable to a wide range of wire types, including round wires, flat wires, and square wires, covering almost all kinds of wire materials commonly used in the production of home storage baskets. This wide adaptability allows enterprises to avoid replacing equipment for different wires, which not only reduces the equipment investment cost but also reduces the time loss caused by production line switching. It is convenient for enterprises to quickly adjust production plans according to market demand and realize flexible production of multiple varieties and small batches.

Performance accuracy is the core of ensuring product quality, and the 2D wire bending machine performs excellently in this aspect. Its bending accuracy is controlled within ±0.5mm, and the wire feeding accuracy also reaches ±0.5mm. The high-precision control ensures that the produced home storage baskets have consistent sizes and regular shapes. For home products, precise dimensions can not only ensure the assemblability of the products and improve the overall aesthetics but also enhance the user experience of consumers. In addition, the maximum bending speed of the equipment is about 300 revolutions per minute, and the action direction is flexible. The inner mold can move down/up, the outer mold can also move down/up, and it can rotate 360° clockwise and counterclockwise. It can easily complete various complex bending shapes to meet the diversified design needs of home storage baskets.

The power system of the 2D wire bending machine is stable and reliable, providing strong support for the efficient operation of the equipment. The equipment adopts a 3-axis design and is equipped with a Inovance servo motor, with a total power of about 5.2kw, including 1.8kw for the wire feeding servo, 1.8kw for the bending servo, and 1.0kw for the cutter servo. The cutting force of the cutter motor reaches 86 iron wires. The strong power output ensures the smooth progress of wire feeding, bending, cutting and other links. The maximum wire feeding speed can reach 90m/min. The fast wire feeding capacity further improves the production efficiency, and at the same time ensures the stability of wire conveying, avoiding product defects caused by unstable wire feeding.

The intelligent control system is another highlight of the 2D wire bending machine. The equipment adopts the Yaqi servo system and is equipped with a control module with a 32-bit high-performance processor. The control screen adopts a touch screen + button operation mode. The language system supports English and Chinese and has upload and download functions, making the operation convenient and intuitive. The mechanical actions are controlled by programs compiled by a microcomputer, and various shapes can be combined through up to 300 action settings. The storage capacity reaches 4000 groups of data (300 actions as one group), which can meet the production needs of different styles of home storage baskets. In addition, the equipment also has functions such as automatic feeding, automatic returning, straightening and cutting, and bending forming, realizing a high degree of automation in the production process, reducing manual intervention, and lowering labor costs and operation errors.

In terms of equipment configuration, the 2D wire bending machine also performs excellently. It is equipped with 4 cylinders and 3 solenoid valves, and the pneumatic system operates stably, providing reliable power support for various actions of the equipment. The overall dimensions of the equipment are 230011001650mm, with a total weight of 750KG. The reasonable size design enables it to be flexibly placed in the production workshop without occupying too much space. At the same time, the moderate weight ensures the stability of the equipment during operation and reduces the impact of vibration on production accuracy.

To sum up, the 2D wire bending machine, with its efficient production speed, wide adaptability, precise performance, stable power system, and intelligent control system, has become an ideal choice for enterprises producing home storage baskets. It can not only help enterprises improve production efficiency and ensure product quality but also provide strong support for enterprises' product innovation and market expansion, promoting the home storage basket industry to develop in the direction of higher quality and higher efficiency.