2D Frame Bending and Butt Welding Integrated Machine: An All-Round Equipment for Supermarket Shopping Basket Production

In the field of supermarket shopping basket production, the comprehensive performance of equipment directly affects product quality and production efficiency. The 2D frame bending and butt welding integrated machine, with its unique design integrating frame bending and butt welding functions, as well as excellent performance parameters, has become the core equipment for large-scale production of supermarket shopping baskets, injecting strong impetus into the development of the industry.

Efficient production capacity is a prominent feature of the 2D frame bending and butt welding integrated machine. Taking a 200*200 square frame as a sample, its production speed can reach 10-15 pieces per minute, and even when facing complex shopping basket shapes, it can stably maintain an output of 8-10 pieces per minute. This efficiency is crucial for products with high demand such as supermarket shopping baskets, as it can help enterprises quickly meet market orders and shorten the delivery cycle. During peak supermarket procurement periods, the efficient production speed can ensure sufficient supply, avoid affecting supermarket operations due to stockouts, and help enterprises win stable customer cooperation relationships.

In terms of adaptability, the equipment demonstrates strong compatibility. It can handle stainless steel wires with a diameter range of 3-8mm and is applicable to a wide range of wire types, including round wires, flat wires, and square wires, almost covering all types of wires required for supermarket shopping basket production. This wide adaptability allows enterprises to avoid replacing equipment for different specifications of shopping baskets, reducing equipment investment costs, while also improving the flexibility of the production line, enabling rapid response to market demands for different styles of shopping baskets.

Precise performance is the key to ensuring the quality of supermarket shopping baskets. The bending accuracy and wire feeding accuracy of the equipment are both controlled within ±0.5mm. High-precision control ensures that the produced shopping baskets have consistent sizes and regular structures. For supermarket shopping baskets, precise dimensions not only ensure the aesthetic appearance but also guarantee stability and safety during use, avoiding problems such as inconvenience in use or structural loosening caused by dimensional deviations. In addition, the maximum bending speed of the equipment is approximately 100 revolutions per minute, with flexible movement directions. Both the inner and outer molds can move down/up and rotate 360° clockwise and counterclockwise. Combined with up to 300 action settings, it can form various complex shapes, meeting the diverse design needs of different supermarkets for shopping basket styles.

The power system of the 2D frame bending and butt welding integrated machine is stable and powerful, providing strong support for the efficient operation of the equipment. The equipment is equipped with a domestic Inovance servo motor with a total power of approximately 7.3kw, including 3.8kw for wire feeding, 1.5kw for bending, 1.0kw for the cutting motor, and 1.0kw for servo lifting. The strong power output ensures the smooth progress of wire feeding, bending, cutting and other links. The maximum wire feeding speed can reach 25m/min, and the stable wire feeding capacity ensures the continuity of production, reducing production interruptions caused by unstable feeding. There are 28 straightening wheels made of national standard Cr12, and 3 sets of wire feeding wheels, which are also made of national standard Cr12. After fine polishing and heat treatment, their hardness reaches 58, making them wear-resistant, further enhancing the durability and stability of the equipment.

The intelligent control system provides convenience for the operation and production of the equipment. The equipment adopts the Yaqi servo system and a PLC with a 32-bit high-performance processor. The control screen uses a dual system of buttons and touch screen, with a language system supporting English and Chinese, and featuring upload and download functions, making operation convenient and intuitive. Mechanical actions are controlled by programs compiled by a microcomputer, with a storage capacity of 4000 groups of data (300 actions as one group), which can meet the production needs of different styles of supermarket shopping baskets. At the same time, the equipment is equipped with functions such as automatic feeding, automatic returning, straightening and cutting, and bending forming, realizing a high degree of automation in the production process, reducing manual intervention, and lowering labor costs and operation errors.

The welding module is a major highlight of the equipment, equipped with a 63KW welding transformer and 2 sets of manipulator clamps, ensuring the firmness and reliability of welding. For supermarket shopping baskets, welding quality is directly related to their structural strength and service life. Firm welding can ensure that the shopping basket will not have problems such as weld breakage when carrying heavy objects, improving the durability of the product and reducing the replacement cost of supermarkets.

In terms of equipment configuration, the 2D frame bending and butt welding integrated machine also performs excellently. It is equipped with 9 cylinders and 5 solenoid valves, and the pneumatic system operates stably, providing reliable power support for various actions of the equipment. The overall dimensions of the equipment are 240012501500mm, with a total weight of 1100KG. The reasonable size design enables it to adapt to production workshops of different scales, while the relatively heavy weight ensures the stability of the equipment during operation, reducing the impact of vibration on production accuracy. The bending molds are all finely processed with high-quality SKD11/51 materials, with a hardness of 62, further improving the durability and bending accuracy of the equipment.

To sum up, the 2D frame bending and butt welding integrated machine, with its efficient production speed, wide adaptability, precise performance, stable power system, intelligent control system, and reliable welding module, has become an ideal choice for supermarket shopping basket manufacturers. It can not only help enterprises improve production efficiency and ensure product quality but also provide strong support for enterprises' product innovation and market expansion, promoting the supermarket shopping basket industry to develop towards higher quality and higher efficiency.