2D Wire Bending Machine: A Precision Forming Tool for the Crafts Industry

In the field of crafts processing, the delicacy of shapes and the efficiency of production are the core competitiveness for enterprises to gain a foothold in the market. As a precision equipment specially built for the crafts industry, the 2D wire bending machine, with its excellent performance and flexible adaptability, has become a powerful assistant for many crafts production enterprises. Whether it is complex iron art ornaments or exquisite metal decorations, this equipment can complete high-quality forming with stable performance, endowing crafts with unique artistic vitality.

In terms of basic parameters, the 2D wire bending machine is highly compatible with the needs of the crafts industry. It is suitable for iron materials, and the wire diameter range covers 3-8mm, which exactly meets the raw material specifications of most iron art crafts. In terms of production speed, the equipment can reach 8-10 pieces per minute, and if taking a 200*200 square frame as a sample, the efficiency can be increased to 12-15 pieces per minute. It can not only ensure the process precision but also meet the needs of mass production, perfectly balancing the dual demands of "exquisiteness" and "high efficiency" in the crafts industry.

The core components of the equipment demonstrate its professional quality. The electrical voltage adopts three-phase 380V + grounding wire to ensure stable and safe operation; the 18 sets of straightening wheels are made of national standard Cr12, which can effectively correct the wire 弧度 and lay the foundation for subsequent forming. The material selection of the bending die and wire feeding wheel further reflects the ultimate pursuit of durability - the bending die uses high-quality SKD11/51 materials, and after precision processing, the hardness reaches 58-62°, which is sufficient for high-intensity bending operations; the 3 sets of wire feeding wheels adopt national standard Cr1MOV, and after precision polishing and heat treatment, they have excellent wear resistance and can maintain wire feeding precision for a long time.

The 4-axis drive system is the "heart" of the efficient operation of the equipment, equipped with domestic Orui servo motors, with a total power of about 7.3kw, including 1.8kw for the wire feeding servo, 1.5kw for the bending servo, 1.0kw for the cutter servo, and 1.0kw for the lifting servo. The power distribution of each component is precise, ensuring the coordinated and smooth movement of wire feeding, bending, cutting and other actions. The maximum wire feeding speed can reach 22m/min, and the maximum bending speed is about 300 rpm. With the bending angle range within 180°, it can easily complete the bending process of various complex shapes.

In terms of precision control, the 2D wire bending machine shows excellent stability. Both the bending precision and wire feeding precision reach ±0.5mm, which is particularly critical in crafts production - whether it is the forming of symmetrical patterns or the processing of subtle radians, it can strictly follow the design standards, avoiding the impact of dimensional deviations on the beauty of the product. The action direction design of the equipment is also very flexible. The inner die and outer die can move down/up, and the outer die also supports 360° clockwise and counterclockwise rotation. Combined with the combination function of up to 300 action settings, it can almost meet the modeling needs of all iron art crafts.

The user-friendly design of the operation and storage functions further enhances the practicability of the equipment. The control screen adopts a dual-mode of touch screen + buttons, with a 32-bit high-performance processor, making the operation convenient and intuitive; the language system supports English/Chinese switching and has program upload and download functions, facilitating multi-equipment collaborative production or parameter backup. The equipment can store 4000 groups of data, each containing 300 actions, which can quickly call the production parameters of different products, greatly reducing the production change time. In addition, the integrated process of automatic feeding, automatic unloading, straightening and cutting, and bending forming reduces manual intervention, lowers the operation difficulty and labor intensity.

To sum up, the 2D wire bending machine, with its precise forming ability, efficient production speed and flexible operation experience, has become an ideal choice for iron art processing in the crafts industry. It can not only meet the efficiency requirements of mass production but also realize the perfect presentation of artistic shapes through precise parameter control, providing solid equipment support for crafts enterprises to improve product quality and expand market space. Whether it is the customized production of small workshops or the large-scale operations of large factories, this equipment can, with its comprehensive performance, become an important force promoting the development of the crafts industry.