2D Wire Bending Machine: A Powerful Assistant for Efficient Forming of Iron Wire Hangers

In the field of iron wire hanger production, forming efficiency and product precision are the keys for enterprises to seize the market. The 2D wire bending machine, with its precise processing capability, stable performance and efficient production speed, is tailor-made for iron wire hanger production. It has become a core equipment to improve production efficiency, injecting strong impetus into the hanger manufacturing industry.

Production Efficiency and Basic Specifications

Efficient Output and Wide Applicability

• Production Speed: Up to 8-10 pieces per minute for iron wire hangers. When using a 200*200 square frame as a sample, the efficiency can be increased to 12-15 pieces per minute. The efficient output capacity meets the needs of large-scale production and helps enterprises quickly respond to market orders.
• Applicable Wire Materials: Compatible with round wires, flat wires and square wires, and suitable for wires of any material. With 3-8mm iron wire as the standard, it perfectly matches the common wire specifications of iron wire hangers, providing sufficient material selection space for the production of hangers with different styles and load-bearing requirements.
  

Basic Parameter Configuration

• Overall Dimensions: 2400mm (length) * 900mm (width) * 1650mm (height). The compact structural design does not occupy too much workshop space, which is conducive to enterprises' reasonable planning of production layout and improving workshop space utilization.
• Machine Weight: 850kg. The stable machine body ensures little vibration during high-speed operation, providing a stable foundation for precise processing and guaranteeing the consistency of product quality.
• Electrical Voltage: Adopting three-phase 380V + grounding wire, which conforms to industrial electricity standards, ensuring stable power supply for the equipment and reducing production interruptions caused by voltage problems.

Power and Processing System

Strong Power Configuration

• Number of Axes: 4-axis design. Each axis has clear division of labor and cooperates with each other, respectively responsible for feeding, bending, cutting and other key actions, making the entire processing flow smooth and improving the continuity and efficiency of production.
• Servo Motor Power: Equipped with domestic Ou Rui motors with a total power of about 7.3kw, including 3.8kw for feeding servo, 1.5kw for bending servo and 1.0kw for cutting servo. The reasonable power distribution ensures sufficient power in all links, with stable feeding, strong bending and neat cutting, meeting all power requirements for iron wire hanger processing.
• Feeding Speed: Up to about 22m/min, which can quickly transport iron wires to the processing position, reducing the time consumption in the feeding link and accelerating the production rhythm.
• Maximum Bending Speed: About 300 revolutions per minute, with an angle range of ±180°. The action direction is flexible: the inner mold and outer mold can move down/up, and the outer mold can also rotate 360° clockwise and counterclockwise. It can easily complete various complex bending shapes of iron wire hangers, whether it is the hook, shoulder curve or bottom support of the hanger, all can be precisely formed.

Precise Processing Guarantee

• Number of Straightening Wheels: 18 groups, made of national standard Cr12, which can effectively straighten iron wires, ensuring that the iron wires remain straight when entering the subsequent processing links, laying a good foundation for the precise forming of hangers.
• Bending Molds: All are finely processed with high-quality SKD11/51 materials, with a hardness of 58-62°. The high-hardness molds not only have strong durability, but also can ensure the precision of bending dimensions. They are not easy to wear and deform after long-term use, ensuring the stability of product quality.
• Feeding Wheels: Made of national standard materials, after special polishing and other treatments, with a hardness of 58°, they have excellent wear resistance, ensuring that the iron wires do not slip or deviate during transportation and guaranteeing feeding precision.
• Bending Precision and Feeding Precision: Both can be controlled within ±0.5mm. Such high precision ensures the uniform size of each iron wire hanger, avoids problems such as the hanger being unable to be used normally or having a poor appearance due to size deviation, and greatly improves the qualified rate of products.

Control System and Operational Convenience

Intelligent Control Core

• Control Module: Equipped with a 32-bit high-performance processor, with fast computing speed, which can quickly process various instructions issued by the microcomputer, ensuring the coordinated operation of all parts of the equipment and improving production efficiency.
• Control Screen: Adopting touch screen + button operation mode, taking into account the convenience of modern touch screen operation and the stability of traditional button operation. Whether new or experienced staff, they can quickly get started, reducing training costs.
• Language System: Supports English/Chinese bilingual, and the system has upload and download functions, which is convenient for operators with different language backgrounds to use, and also facilitates program saving, calling and sharing, which is conducive to enterprises' realization of standardized production management.
• Servo System: Equipped with Yaqi servo system, further improving the precision and response speed of equipment actions, making feeding, bending and other actions more stable and precise.
• Data Storage: Can store 4000 sets of data, with 300 actions as one set, which can meet the program storage needs of iron wire hangers of different styles and specifications. When it is necessary to replace product models, only the corresponding program needs to be called, greatly shortening the production change time.

Pneumatic System

Mechanical Performance and Versatility

Automatic Action Control

The mechanical actions of the machine are controlled by programs compiled by the microcomputer, covering key parameters such as bending actions and bending speed. Through issuing various precise instructions, it realizes a series of automatic operations such as automatic feeding, automatic material returning, straightening and cutting, bending and forming. There is no need for too much manual intervention throughout the process, which not only saves labor costs, but also reduces quality problems caused by human operation errors.

Strong Shaping Ability