2D Flat Iron Bending Machine 3-8: Driving the Upgrade of Automated Production in the Storage Basket Industry

In the field of storage basket production, the structural stability, processing accuracy, and production efficiency of products directly determine an enterprise’s market competitiveness. With its exclusive design for flat iron processing, fully automated operation capability, and efficient and stable performance, the 2D Flat Iron Bending Machine 3-8 has become a core piece of equipment for storage basket enterprises to solve production pain points and achieve large-scale production, injecting new vitality into the industry’s automated upgrade.

In terms of industry adaptability, the 2D Flat Iron Bending Machine 3-8 is highly aligned with the production needs of storage baskets. As a common storage tool in homes and supermarkets, most storage baskets use iron as the core material; to ensure load-bearing capacity and structural stability, flat iron is often used as the frame material. The "1.5*20mm" wire specification (flat iron size) marked on the machine accurately covers the mainstream size requirements for the frames of small and medium-sized storage baskets. Whether it is a tableware storage basket for kitchens, a clothing classification basket for wardrobes, or a product display storage basket for supermarkets, the flat iron processing of key structures such as borders and partitions can be efficiently completed by this machine. There is no need to frequently adjust the core parameters of the equipment due to differences in materials or specifications, which greatly reduces the switching cost of multi-category production.

The dual advantages of production efficiency and processing quality are the core competitiveness of the 2D Flat Iron Bending Machine 3-8. The basic production speed marked on the machine is 8-10 pieces per minute; however, when taking a "200*200mm square frame" (a common basic frame structure for storage baskets) as a sample, the actual production efficiency can be increased to 10-15 pieces per minute. This speed is fully capable of meeting the mass production needs of storage baskets. Especially during peak order periods such as e-commerce promotions and home furnishing consumption seasons, the stable efficiency of the machine can help enterprises quickly process orders and avoid delivery delays. While improving efficiency, the quality control is also excellent: the cutter motor equipped with the machine can easily handle the cutting of "P8 iron wire" (a high-hardness iron material); combined with the automated cutting process, it can achieve a smooth, burr-free cutting surface. This is crucial for storage basket production—smooth cutting surfaces not only prevent workers from being scratched during subsequent assembly but also ensure the tightness and aesthetics of frame splicing, reducing rework and grinding processes and further improving overall production efficiency.

The fully automated and user-friendly operation design significantly reduces labor dependence and the operation threshold in storage basket production. The machine is controlled by a PLC program throughout the process and is equipped with a Chinese display interface, making the operation process clear and easy to understand: from the feeding of raw materials to the final blanking of finished products, it realizes the integrated operation of "automatic feeding, automatic straightening, automatic cutting, and automatic blanking" without manual intervention in key processing links. This fully automated design not only reduces labor cost input but also avoids human operation errors (such as deviations in feeding length and inaccurate bending angles), ensuring consistent dimensional accuracy of each storage basket frame. The Chinese display interface also provides operation guidance instructions; even new operators can quickly master the machine’s usage method, shortening the training cycle. At the same time, the digital parameter setting and adjustment function allows enterprises to accurately modify parameters such as feeding length and bending angle according to the needs of storage baskets of different specifications (e.g., different heights and different grid densities), offering extremely high flexibility.

The powerful hardware configuration provides solid support for the stable operation of the machine. The 2D Flat Iron Bending Machine 3-8 is equipped with a servo motor with a total power of 7.3kW, which outputs strong and stable power and can easily drive the entire process of flat iron feeding, bending, cutting, and other actions. Among them, the feeding link relies on the precise control of the servo motor, with a maximum wire feeding speed of 25m/min; combined with the automatic straightening function, it can fully straighten the flat iron raw materials. The flatness of flat iron directly affects the forming accuracy of the storage basket frame—if the raw material is bent, it is easy to cause frame splicing misalignment and structural deformation. The machine’s automatic straightening function can avoid this problem from the source, ensuring the accuracy of subsequent bending processing. The 1100KG weight design of the machine further improves stability during operation, reduces vibration during high-speed processing, avoids processing deviations caused by vibration, and ensures consistent quality in long-term production.

For storage basket production enterprises, the 2D Flat Iron Bending Machine 3-8 is not only a processing equipment but also an "accelerator" for promoting the upgrade of production modes. With its fully automated operation, it reduces labor costs; with its efficient and stable efficiency, it shortens the delivery cycle; with its precise processing quality, it enhances product competitiveness. It perfectly solves the pain points of "low efficiency, poor accuracy, and strong labor dependence" in traditional storage basket production. As consumers’ requirements for the quality of storage baskets continue to improve and the market demand for personalized and multi-specification products grows, the 2D Flat Iron Bending Machine 3-8, with its adaptability, stability, and flexibility, will surely become the core production equipment for more storage basket enterprises, leading the industry to accelerate towards automation, refinement, and large-scale development.