What Is a Ring Making & Welding Machine—And How Does It Streamline Stainless Steel Basket Production?

As demand grows for custom stainless steel cleaning baskets in industries like food processing, medical sterilization, and precision electronics, manufacturers are under pressure to deliver high-volume, high-precision products with fast lead times.

To meet this challenge, Jinchun Industrial Automation, a trusted name among small 2D CNC iron wire bending machine manufacturers, has introduced a purpose-built ring making and welding machine — integrating servo-driven wire forming and butt welding into one efficient platform.

Let’s explore how this intelligent solution helped a stainless steel basket factory in Lanzhou, Gansu, China increase output and quality — while reducing production time and cost.

Why Choose a Ring Making + Welding Machine for Wire Basket Manufacturing?
Stainless steel baskets require tightly controlled rings as part of their structural frame. Traditionally, this involves multiple machines — one for forming, one for welding — plus manual transfer, setup time, and quality risk.

🔧 Common manufacturing pain points:

Manual ring sizing creates inconsistent diameters

Misaligned welding causes weak joints and rejects

Slow, labor-intensive processes delay order delivery

💡 Jinchun’s ring forming and butt welding machine solves all of these in one operation — enabling high-speed production, tight tolerances, and minimal labor intervention.

How Jinchun’s Machine Works: From Wire to Precision Ring in Seconds
This compact, fully servo-driven system combines precision ring making, automated cutting, and butt welding in a single machine. It is ideal for processing 2–6mm iron or stainless steel wire used in baskets, frames, and industrial mesh products.

✅ Key Performance Features:
Forming & Welding Speed:
Produces 10–15 rings/min on average
Up to 20 rings/min for smaller diameters (e.g., Ø80mm)

Forming Precision:

Ring diameter tolerance: ±0.5mm

Circumference tolerance: ±0.2mm

Flatness: <0.5mm

Diameter Ranges by Wire Size:

Wire Diameter             Supported Ring Diameter
2.0–2.5mm                  25–300mm
3.0–4.0mm                  30–400mm
4.0–5.0mm                  40–400mm
6.0mm                         55–400mm

Welding Parameters:

Power: 50 KVA

Duty cycle: 50%

Air pressure: 0.6 MPa

Water cooling flow: 50L/min

Voltage: 380V

📦 Application Highlight: In a recent project for a stainless steel basket factory in Gansu, this solution helped the client fulfill new large-volume orders with a 40% faster turnaround time and zero welding misalignment.

Compact Design, Big Impact: Built for Modern Wire Factories
Jinchun’s machine is designed with a small footprint (2400 × 1450 × 1500 mm), weighs just 800kg, and is easy to install and integrate into existing production lines.

⚙️ System Highlights:
Servo motor (2.6kW feed + 1.0kW cut)

35 meters/min wire feed speed

All-in-one control panel for forming and welding

Consistent tension control for smoother feeding

One operator can manage the system, reducing labor by over 60%

💡 The result: A complete, automated ring making + welding process optimized for stainless steel baskets, ring frames, and mesh assemblies — ideal for fast-paced, high-volume manufacturing.

✅ Why Choose Jinchun’s Ring Making & Welding Solution?
Advantage                                            Your Benefit
🧠 Full Servo Control                   High repeatability with minimal manual adjustment
🔄 One-Step Process                  Integrated bending, cutting, welding — no transfers, no setup delays
⚡ High Output                            10–20 pieces/minute, depending on diameter
💰 ROI Friendly                            Competitive pricing (starting at 5XXXX CNY) with fast return on investment
🧰 Multi-Application                     Also suitable for ring forming, mesh frames, industrial wire components

Conclusion: Redefining Stainless Steel Basket Production with Jinchun
Whether you produce sterilization trays, industrial cleaning baskets, or metal mesh containers, Jinchun’s all-in-one ring making and welding machine enables faster scaling, better quality, and leaner operations.

As a pioneer among small 2D CNC iron wire bending machine manufacturers, Jinchun delivers not just machines — but complete, reliable automation solutions for global manufacturers in forming, welding, and ring making.

🔗 Want to see it in action?
Contact our technical team today to request a quote, application case study, or schedule an online demo.

📐 Technical Specs at a Glance
Specification                                              Details                     
Material Compatibility                    Iron / Stainless Steel Wire
Wire Diameter Range                           2–6mm
Ring Diameter Range                           25–550mm
Production Speed                                10–20 pcs/min
Welding Power                                50KVA / 50% duty cycle
Power Supply                                       380V 50Hz
Cooling System                              Water-cooled (50L/min)
Machine Dimensions                      2400 × 1450 × 1500 mm
Machine Weight                                     800kg

Jinchun Industrial Automation
Smarter Bending. Faster Welding. Better Manufacturing.

📩 Need more details? Get in touch for technical documentation, pricing, or tailored production plans.