What Is a 3D Wire Head Forming Machine, and How Does It Streamline Chair Frame Manufacturing?
In the fast-paced furniture industry, chair backrest and frame production demands more than basic tools—it requires automation that combines precision, efficiency, and design flexibility.
Enter the 3D wire head forming machine from Foshan Jinchun Industrial Automation Co., Ltd. This high-performance solution is engineered specifically for chair frame manufacturers looking to boost output, minimize labor, and meet modern custom-order demands. Already in use in Nanchang, Jiangxi, this machine proves essential for scaling production in real-world settings.
Why Choose a 3D Wire Forming Machine for Chair Frame Production?
Traditional chair frame production faces multiple bottlenecks:
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🧍♂️ High labor intensity: Manual bending and cutting are slow and error-prone
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📏 Precision limitations: Complex 3D shapes are hard to replicate consistently
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🔁 Low adaptability: Mold changes and retooling take too long for new orders
This is where Jinchun’s system makes the difference. Unlike basic tools from small 2D CNC iron wire bending machine manufacturers, this 3D model offers 5-axis synchronized forming, perfect for bending long, multi-angled components like L-shaped, U-shaped, or curved backrests.
How Does the Jinchun 3D Head Forming Machine Work?
🛠️ Engineered for Performance: Technical Overview
| Specification | Detail |
|---|---|
| Wire diameter range | 3–8mm (iron wire) |
| Max wire feed speed | 90m/min |
| Bending accuracy | ±0.5mm over 300mm |
| Max bending length | 2500mm |
| Output rate | 6–8 pieces/min |
| Voltage requirement | 380V / 3-phase |
| Total power | 11.2kW |
| Machine weight | Approx. 2 tons |
| Dimensions | 2500 × 1700 × 1800 mm |
| Wire spool compatibility | Ø1200mm, 500kg capacity |
🔧 Multi-Servo Motor System (Japanese Sanyo Motors)
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2.7kW Rotation Arm Motor
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4.5kW Feeding Motor
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2.0kW Bending Motor
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1.0kW Lifting Motor
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1.0kW Cutting Motor
These motors work together to provide continuous, synchronized operation—from straightening to forming and trimming—all in one pass.
🧠 Smart CNC System: Empowering Industrial Intelligence
The machine features a dedicated CNC wire forming system with a user-friendly HMI interface (EN/CN bilingual). Highlights include:
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🌐 Internet-ready for remote diagnostics and control
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📊 Real-time monitoring of production output and efficiency
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⏹️ Auto-shutdown once target output is reached
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🎛️ Precision synchronization down to 0.01mm accuracy
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🔄 Editable programs during live operation
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👨🏫 Supports teaching mode and manual jog adjustments
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💾 Store and recall 10,000+ programs for quick order changeovers
All axes support parameterized control (speed, direction, gear ratio), and data can be backed up/restored—enabling seamless transition between chair frame models or production cycles.
![What Is a 3D Wire Head Forming Machine, and How Does It Streamline Chair Frame Manufacturing? 2]()
📈 Real-World Impact: Boosting Commercial Value
A furniture component supplier in Nanchang, China recently adopted this system for chair backrest production. Results included:
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🔧 Fast production switch with minimal downtime
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🏭 Up to 2,500mm processing length, perfect for long frames
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👷 Labor reduced by 70% with a single operator overseeing the system
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💸 ROI within 12 months, thanks to efficiency and low scrap rate
The fully automated material rack (Φ1200mm, 1.5kW motor) provides stable wire feed for extended, uninterrupted operation. Layout spacing of 2000mm+ between main unit and rack ensures safe, ergonomic access during maintenance or setup.
✅ Summary: Why Jinchun’s 3D Wire Bender Is Your Next Smart Move
Whether you're upgrading from a small 2D CNC iron wire bending machine or entering mass-scale 3D forming, this system offers:
| Value Point | Benefit |
|---|---|
| ⚡ High-speed forming | 6–8 pieces/min for chair frame & backrest production |
| 🧠 Smart automation | Remote monitoring, real-time programming, and backup |
| 🎯 Precision forming | ±0.5mm tolerance on complex multi-angle components |
| 💡 Design flexibility | Accommodates varied lengths and geometries up to 2500mm |
| 💰 Cost-efficient | Rapid ROI with minimal labor and high output |
🔩 Trusted Industrial Expertise from Jinchun
Foshan Jinchun Industrial Automation Co., Ltd. is a leading manufacturer of wire bending, ring making, forming, and welding machines. Our 3D wire forming systems are built not just for performance—but to support future-ready smart manufacturing.
From wire straightening to frame forming and welding, we offer end-to-end automation solutions tailored to your industry.
📞 Contact us today to request a quote, demo, or engineering consultation.
Let’s reshape your production line—with precision, flexibility, and speed.
Jinchun Industrial – Smarter Forming. Faster Scaling.
🛠️ Turn your next batch of chair frames into a benchmark of quality and efficiency.
Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.