U-shaped Ground Nail Production Game-Changer｜2D Wire Bending Machine - Making Iron Wire Bending Effortless
2025-06-03
As demands for U-shaped ground nails surge in solar panel installation, construction fencing, and landscape paving, is your production line struggling with three core pain points: low efficiency, poor precision, and difficult model changes? The 4-axis servo-driven 2D wire bending machine, specialized in 3-8mm iron wire bending, emerges as the "Order Winner" for U-shaped ground nail manufacturers with three core advantages: 8-10 pieces/min ultra-fast production, ±0.5mm dual-precision control, and 3-minute rapid model change!
![U-shaped Ground Nail Production Game-Changer｜2D Wire Bending Machine - Making Iron Wire Bending Effortless 1]()
🚀 Three Core Advantages - Solving Industry Pain Points
① 8-10 Pieces/Min Ultra-Fast Production: Conquer Urgent Orders Easily
![U-shaped Ground Nail Production Game-Changer｜2D Wire Bending Machine - Making Iron Wire Bending Effortless 2]()
✅ Golden Combination of Domestic Eurui Servo Motors
- 4.0kW wire-feeding servo (max. 37m/min feeding speed) + 1.8kW bending servo (300rpm high-speed bending) + dual 1.0kW cutting servos: Three power systems operate synchronously, improving efficiency by 40% compared to traditional equipment. Stable production of 4,800-6,000 pieces per 8-hour shift ensures "daily clearance" for standardized orders like solar and construction ground nails.
✅ Fully Automated Process
Automatic feeding→straightening→cutting→bending→ejection in one go, eliminating manual intervention. Saves 2-3 operators per production line, reducing annual labor costs by over 200,000 RMB and achieving true "machine SUBSTITUTE " efficient production.
② ±0.5mm Dual-Precision Control: Yield Rate Exceeds 99%
✅ 4-Axis Linkage Technology
Both wire-feeding and bending angle precision reach ±0.5mm, ensuring no deviation in one-time forming of 3-8mm iron wires (compatible with round/flat/square wires). U-shaped ground nail dimensions and angles meet industrial standards, eliminating "manual reshaping" waste. Defect rate drops by 80%, saving 200 RMB material cost per 1,000 pieces.
✅ Intelligent Quality Control System
Real-time bending data monitoring on touchscreen; automatic alarm and shutdown for anomalies. Combined with wear-resistant mold coating, precision remains stable during 24-hour operation. Tested via ISO9001, finished products meet strict quality requirements for export to Europe, America, and Japan.
Both wire-feeding and bending angle precision reach ±0.5mm, ensuring no deviation in one-time forming of 3-8mm iron wires (compatible with round/flat/square wires). U-shaped ground nail dimensions and angles meet industrial standards, eliminating "manual reshaping" waste. Defect rate drops by 80%, saving 200 RMB material cost per 1,000 pieces.
✅ Intelligent Quality Control System
Real-time bending data monitoring on touchscreen; automatic alarm and shutdown for anomalies. Combined with wear-resistant mold coating, precision remains stable during 24-hour operation. Tested via ISO9001, finished products meet strict quality requirements for export to Europe, America, and Japan.
③ 4,000 Group Memory + 3-Minute Rapid Model Change: Profit from Small Custom Orders
✅ Flexible Production Black Technology
Supports 300-action programming, compatible with 200*200mm standard U-shape, solar-specific arc shape, construction SUBSTITUTE models, etc. Stores 4,000 groups of historical data, achieving model change in 3 minutes. New sample development cycle shortens from "2 days" to "30 minutes", enabling small/medium factories to produce "multi-variety, small-batch" orders with zero loss.
✅ 360° Universal Bending Design
Inner mold vertical movement + outer mold 360° rotation supports composite angle bending, easily forming L-shape, wave-shape, and other special designs. Expands to shelf hooks, furniture hardware, etc., increasing equipment utilization by 200%.
![U-shaped Ground Nail Production Game-Changer｜2D Wire Bending Machine - Making Iron Wire Bending Effortless 3]()
Supports 300-action programming, compatible with 200*200mm standard U-shape, solar-specific arc shape, construction SUBSTITUTE models, etc. Stores 4,000 groups of historical data, achieving model change in 3 minutes. New sample development cycle shortens from "2 days" to "30 minutes", enabling small/medium factories to produce "multi-variety, small-batch" orders with zero loss.
✅ 360° Universal Bending Design
Inner mold vertical movement + outer mold 360° rotation supports composite angle bending, easily forming L-shape, wave-shape, and other special designs. Expands to shelf hooks, furniture hardware, etc., increasing equipment utilization by 200%.
📊 Technical Parameters - Hard Strength at a Glance
| Core Parameter | Specification | Customer Value |
|---|---|---|
| Applicable Wire | 3-8mm iron wire (compatible with round/flat/square) | Covers 90% ground nail wire specifications, no frequent equipment change needed |
| Drive System | Yaqi servo system + pneumatic solenoid valve | Low vibration/noise, 7.8kW total power saves 40% energy |
| Wire-Feeding Speed | Max. 37m/min | Smooth long-material feeding, reduces idle loss |
| Bending Speed | 300rpm (180° angle bending) | High-speed forming, 3x efficiency for complex actions |
| Storage Capacity | 4,000 group data memory, 300 actions/group | One-click recall of historical orders, 50% faster model change |
| Dimensions/Weight | 2400×900×1650mm / 880KG | Compact design fits small/medium factories, easy to move and debug |
| Control Interface | Touchscreen + button dual control (Chinese/English) | Zero-experience operators proficient in 3 days, lowers training cost |
💡 Why Choose Us? - Traditional vs. 2D Wire Bending Machine
| Comparison | Traditional Bending Machine | 2D Wire Bending Machine | Core Advantage |
|---|---|---|---|
| Production Speed | 5-6 pieces/min | 8-10 pieces/min | 60% efficiency increase, 2,000+ more pieces daily |
| Labor Cost | Requires 3 operators | 1 operator monitoring | 250,000 RMB annual labor savings, direct profit boost |
| Model Change Time | 2+ hours | 3 minutes | 95% faster model change, viable for small orders |
| Precision Control | ±2mm | ±0.5mm | 99% yield rate, near-zero rework loss |
🌐 Diverse Applications - Beyond U-shaped Ground Nails
✔️ Standardized Mass Production: 12,000 pieces/day for 200*200mm solar ground nails, directly connecting to packaging lines via automatic material collection;
✔️ Customized Processing: 8mm thick iron wire + special angles for construction ground nails formed in one go via 300-action programming, sample confirmation cycle reduced by 80%;
✔️ Cross-Industry Expansion: Seamless switching for shelf hooks (flat wire bending), pet cage mesh (square wire bending), unlocking new opportunities in hardware processing.
✔️ Customized Processing: 8mm thick iron wire + special angles for construction ground nails formed in one go via 300-action programming, sample confirmation cycle reduced by 80%;
✔️ Cross-Industry Expansion: Seamless switching for shelf hooks (flat wire bending), pet cage mesh (square wire bending), unlocking new opportunities in hardware processing.
recommended for you
no data
Get in touch with us
Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
Contact Us
Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China