The Code for Accelerating Welded Mesh Fence Production: XY Dual-Mode Double-Layer Automatic Welder 150kVA

In the fierce competition of welded mesh fence production, efficiency and quality are key for enterprises to capture market share. The XY Dual-Mode Double-Layer Automatic Welder 150kVA, with its innovative design and robust configuration, has become a "game-changing tool" for enhancing production capacity and optimizing processes, injecting new momentum into industry production.

The equipment adopts a unique dual-mode double-layer design, supporting alternating operations of 2 modules. The production speed can reach 6-8 pieces per minute. Compared with traditional equipment, daily production capacity is doubled, easily meeting the delivery requirements of large orders. The fixture travels at a high speed of 500mm/s, combined with a precise and smooth welding process, which significantly reduces the single cycle time and boosts production efficiency. Whether it is the guardrail mesh for municipal projects or the protective mesh for farms, the XY welder can efficiently produce, helping enterprises gain a competitive edge in the market.

In terms of welding technology, the XY welder is equipped with a Shanghai Guolong medium-frequency power supply control box. The welding current can be flexibly adjusted according to different process requirements, ensuring firm solder joints and uniform welds, effectively reducing spatter, and improving the aesthetics and tensile strength of finished products. The Wuxi Xinjie servo motor provides strong power for the equipment. The precise control of 0.75K 2000 rpm for the X-axis and 1.5K 3000 rpm for the Y-axis, combined with the Y-axis HGW30 and X-axis HGT25 guides and the Shangyin 32 series - 32K3 lead screw, achieves a positioning accuracy of ±0.1mm. It can calmly handle the welding tasks of 600*800mm standard size and iron mesh with a maximum width of 800mm and length of 1000mm, adapting to various iron wire diameters, so that each mesh meets strict quality standards.

The equipment adopts a pneumatic pressure system and is equipped with a Kuroda Seiko AS2410 solenoid valve. Under the working air pressure of 0.5-0.7MPa, it can output a strong pressure of 5000N, ensuring the stability and reliability of the welding process. The three-phase AC380V±10% wide voltage adaptation and 50% rated load duration rate enable it to work continuously for a long time and easily cope with the high-intensity challenges of the production peak season. The full Chinese touch screen control interface is easy to operate, supporting parameter presetting and storage, so that novices can quickly get started. The overall layout of the equipment is compact, with dimensions of approximately 2800mm×2200mm×1750mm, which saves workshop space and reserves convenient maintenance channels, reducing maintenance costs and downtime.

The XY Dual-Mode Double-Layer Automatic Welder 150kVA redefines the production standard of welded mesh fences with its core advantages of "high efficiency, precision, and stability", and is the best choice for enterprises to reduce costs and increase efficiency and enhance competitiveness. Choosing the XY welder means choosing a broader market prospect!