Technical Parameters and Capacity Analysis of Core Equipment for Shelving Intelligent Production Line

一、2-6 Full-Servo Loop Forming & Butt Welding Machine (Xinje Control System)

• Drive System:
  • Servo wire feeding motor: 2.3KW (Xinje), feeding speed 35m/min, enabling precise feeding of metal wires;
  • Servo cutting motor: 1.0KW (Xinje), paired with encoder positioning for cutting accuracy of ±0.1mm.
• Forming Parameters:
  • Loop diameter range: 25mm-550mm (production speed decreases proportionally with larger diameters);
  • Wire diameter for looping: 2mm-6mm (low-carbon steel), perimeter tolerance ±0.2mm, diameter tolerance ±0.5mm;
  • Flatness: ≤0.5mm, ensuring installation compatibility of ring components.
• Welding System:
  • Welding power: 50KVA high-frequency pulse welding machine, duty cycle 50%, weld strength reaching 85% of base material;
  • Compressed air pressure: 0.6MPa, cooling water flow 50L/min, ensuring continuous operation.
• Capacity Index: Taking an 80mm diameter ring as an example, production speed is 10-20 pieces/min, with a daily output (8 hours) of 4,800-9,600 components.
• Hardware Specifications:
  • Input voltage: 380V three-phase five-wire system, equipment dimensions 2400×1450×1500mm, total weight 800KG.

二、25T Hydraulic Press Forming Machine (Shelving Panel/Tubing Stamping & Shaping Equipment)

• Hydraulic System:
  • Upper cylinder inner diameter 140mm, downward stroke 350mm, maximum pressure 250KN (25T);
  • Lower ejector cylinder inner diameter 80mm, assisting in demolding and workpiece positioning;
  • Oil pump motor power 7.5KW, matched with PV2R1-28 oil pump, system pressure stabilized at 14MPa.
• Work Platform: 850mm×700mm, supporting multi-station die installation, suitable for forming panels (max. size 600×400mm) and tubing (diameter ≤50mm).
• Capacity & Specifications:
  • Single-process production speed 15-20 pieces/min, forming accuracy ±0.3mm;
  • Equipment dimensions 1600×1000×2500mm (estimated), total weight 1.5T, suitable for small and medium workshop layouts.

三、Single-Point Automatic Welding Machine (Shelving Component Assembly Welding Equipment)

• Welding Process: Optional TIG welding/resistance welding, solder joint diameter φ1.5-3mm, uniform welding depth, no virtual welding;
• Capacity Index: 10-20 pieces/min (depending on the number of weld points), equivalent to the output of 3-5 welders;
• Control Mode: PLC programming control, supporting storage of multi-specification weld point coordinates, model changeover debugging time ≤10 minutes.

四、XLC Fan Guard Inner Ring Forming Machine (Auxiliary Shelving Fitting Production)

• Motor power: 16KW, three-phase 50Hz power supply, operating current 10-20A;
• Processing specifications: Adapts to 8"-18" (approx. 200-450mm) guard inner ring forming, shift output 800-1000 pieces;
• Equipment dimensions: 1750×1000×1370mm, net weight 480kg, suitable for assembly line 接驳 (connection).

五、Production Line Collaborative Capacity & Technical Advantages

1. Efficiency Closed-Loop:
   • The loop forming and welding machine produces 15 ring supports/min, the hydraulic press forms panels synchronously, and the single-point welder assembles and welds in real-time, creating a continuous capacity of "10-20 pieces/min";
   • For large-diameter components (550mm), the speed automatically adjusts to 10 pieces/min to balance precision and efficiency.
2. Precision Control:
   • Ring component tolerance ±0.5mm, formed part flatness ≤0.5mm, welding strength reaching 85% of base material, meeting the industry standard of shelving load-bearing ≥50kg/layer;
3. Flexible Production:
   • Loop die replacement time ≤15 minutes, the hydraulic press supports quick replacement of multi-specification dies, adapting to the full range of household shelving (panel 400×300mm) to warehouse racks (panel 1200×500mm).
     

六、Industry Application Value