Intelligent Manufacturing Expert for Wire Components
【Industry-Exclusive • Precise Adaptation to Disinfection Cabinet Production】
Customized for the disinfection cabinet industry, focusing on solving wire component forming challenges. From basket brackets and shelf frames to pull-out basket hooks, this machine achieves one-click forming for 2–6mm steel wires at a high speed of 8–10 pieces per minute, helping enterprises achieve efficient "wire-to-finished-product" transformation with a 300% daily production capacity increase!
【Core Advantages • Redefining Wire Forming Standards】
🔹 Uncompromising Precision: Micron-Level Forming Technology
0.1mm wire feeding accuracy: Taiwan HIWIN ball screw guide rails + 18-group straightening wheel system completely eliminate wire bending and twisting errors, ensuring seamless welding of basket components.
Specialized CNC control system: Supports storage of 10,000+ programs, pre-sets over 100 mold parameters commonly used in disinfection cabinets (e.g., "U-bends," "90° right-angle bends," "arc edges"), with model change time <3 minutes.
🔹 Efficiency Breakthrough: High-Speed Stable Production
8–10 pieces/minute forming speed: Power combination of external torsion motor (1.5KW) + wire transfer motor (2.0KW), paired with 40m/min high-speed wire feeding, achieving single-shift production capacity of 4,800–6,000 pieces.
24-hour continuous operation: Fully enclosed heat dissipation design for integral lifting motor (1.0KW) + platform lifting motor (1.0KW), adapting to high-temperature and high-humidity environments with a 50% failure rate reduction.
🔹
User-Friendly Operation: Bilingual Intelligent InterfaceVisual programming interface: Supports CAD drawing import, enabling zero-experience operators to master programming within 30 minutes. Built-in industry-exclusive bending libraries for disinfection cabinets (e.g., pre-set parameters for basket arc radii R15–R50mm).
Fault self-diagnosis system: Real-time monitoring of wire feeding tension and mold wear status, with abnormal alarm response time <2 seconds.
![Specialized 3D Wire Forming Machine for Disinfection Cabinets 2]()
【Hardcore Parameters • Exclusive Configuration for Disinfection Cabinet Production】
Item |
Parameters |
Advantage Analysis |
Applicable Wire |
Steel wire (diameter 2–6mm) |
Covers processing needs for 95%+ wire components in disinfection cabinets |
Production Speed |
8–10 pieces/minute |
8x higher efficiency than traditional manual bending |
Wire Feeding Accuracy |
±0.1mm |
Ensures consistent welding point spacing, reducing manual shaping procedures |
Control System |
Specialized CNC wire forming system |
Supports complex 3D bending (e.g., 3D arc forming for baskets) |
Total Motor Power |
10.7KW (energy-saving design) |
20% more energy-efficient than similar equipment, meeting industrial power standards |
Machine Dimensions |
3.45M×1.85M×1.45M |
Adapts to small/medium workshops, saving 30% installation space |
Weight |
2000KG |
All-steel body + anti-vibration foot pads ensure stability under high-frequency operation |
Voltage/Frequency |
380V/50Hz |
Compatible with mainstream industrial power standards |
【Typical Applications • Full Coverage of Disinfection Cabinet Components】
✅ Main Basket Frame: One-step forming of basket perimeter frames (supports mixed arc/right-angle bending)
✅ Shelf Support Bars: High-speed production of equidistant hole-support bars, with wire feeding accuracy ensuring hole position deviation <0.5mm
✅ Pull-Out Basket Hooks: 0.1mm-level precision control ensures hooks bear ≥15kg without deformation
✅ Special-Shaped Components: Supports complex structures like top reinforcing ribs and bottom anti-slip footpad brackets
🔹 Customized Solutions
Can be equipped with a "steel wire rust removal pretreatment module" (for anti-rust needs in humid environments)
Supports localized customization for voltage, operation interfaces, mold specifications, etc.