The production industry of small fan mesh covers is facing fierce market competition and constantly rising cost pressure. In this context, we have carefully selected and recommended two highly competitive and efficient devices based on our profound industry experience and cutting-edge technological insights, aiming to comprehensively assist enterprises in achieving a leap in production efficiency while deeply optimizing their production cost structure.
Circle welding machine+welding machine
Excellent production speed: This carefully crafted combination equipment is like a tireless "power engine" on the production line. Its production speed is astonishing, with a stable output of 15-20 small fan grille products per minute. Such efficient production capacity output can not only easily meet the urgent delivery needs of large-scale orders, but also ensure that enterprises always occupy the initiative during the peak season of the market, continuously pushing high-quality products to the market.
Accurate product adaptation: It seems like an exclusive "mold" tailored for small fan grille products with a ring diameter of 6mm. In terms of material selection, high-quality iron materials are chosen, fully considering the requirements for strength and durability of the small fan grille; The wire diameter is also precisely set to 6mm. Whether in the forming process of the mesh cover or in the subsequent welding process, it can achieve seamless threading and ensure that every mesh cover produced fully meets your established production specifications, guaranteeing the consistency and stability of product quality from the source.
Significant cost advantage: Looking back at the traditional production process of small fan mesh covers, it requires three complex steps in sequence: circling, welding, and manual welding. Each process is not only time-consuming and labor-intensive, but also requires a large amount of manual labor, which undoubtedly greatly increases production costs. Nowadays, with the help of this advanced equipment, the entire production process can be completed in one go with only two processes. By reducing manual intervention, not only has labor cost expenditure been significantly reduced, but the defect rate caused by human operation differences has also been effectively reduced, truly achieving a win-win situation of cost reduction and efficiency improvement, injecting a "shot in the arm" into the expansion of enterprise profit margins.
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Welding machine (63kw)
Efficient production capacity output: This 63kw welding machine is like an tireless "production master" who continues to work hard on the production line. Its production speed is 20-25 pieces/minute, which has higher production efficiency compared to similar equipment. This efficient production rhythm enables enterprises to produce more products per unit of time, thus dominating the market competition track, quickly responding to market demand, and seizing more market share.
Accurate matching of specifications: Like an "exclusive stage" created for small fan grille products with a ring diameter of 6mm, made of iron, and a wire diameter of 6mm, this welding machine can accurately control every detail during the production process. From the dimensional accuracy of the mesh cover to the welding fusion degree of the material, precision and accuracy can be achieved, ensuring that every mesh cover produced has a stable and high-quality standard, laying a solid foundation for the enterprise to establish a good brand image.
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Detailed Explanation of Parameters for 2-6 Fully Servo Ring Welding Integrated Machine
Powerful power configuration: The core power components of this all-in-one machine are equipped with Xinjie servo wire feeding motor and Xinjie servo cutting motor, which work together to provide a continuous and powerful power for the stable operation of the equipment. Among them, the 2.3KW Xinjie servo wire feeding motor can transport wire at a stable and precise speed, ensuring the smoothness and accuracy of the wire feeding process; The 1.0KW Xinjie servo cutting motor can achieve precise wire cutting in an instant, with each cutting action being crisp and precise, with minimal error, providing a solid guarantee for the efficient and stable production of the equipment.
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Flexible production capacity: Its feeding speed can reach up to 35 meters/min, like a high-speed "conveying artery", providing sufficient material supply for the production process. In terms of production speed, taking 80 diameter as an example, it can achieve an output efficiency of 10-20 pieces/minute, and follow the scientific law that the larger the diameter, the slower the speed, ensuring good performance in the production of products of different specifications. The range of circle diameter is extremely wide, from 25mm to 550mm. Whether it is a small and exquisite micro mesh cover or a larger conventional mesh cover, it can easily meet the diverse production needs of enterprises. In terms of circle diameter, it is suitable for low carbon steel ranging from 2mm to 6mm. The control of circumference tolerance is extremely strict, stable at ± 0.2. The circle diameter tolerance is only 0.5mm, and the flatness is less than 0.5mm. Such high-precision production control makes every produced mesh almost perfect, effectively reducing subsequent quality inspection and rework processes, and further improving production efficiency.
Choosing the equipment we recommend is equivalent to equipping your small fan grille production business with a set of "super equipment" that integrates efficiency, precision, and cost optimization. They will become a powerful driving force for the development of enterprises, helping them to continuously explore and advance in the production of small fan mesh covers, and create more brilliant performance.