Intelligent Manufacturing Expert for Craft Ornaments —— Loop and Butt Welding All-in-One Machine

In the creative world of craft ornaments, every piece carries the designer's ingenuity and craftsmanship. As a leading intelligent device in the industry, the Loop and Butt Welding All-in-One Machine focuses on precise craftsmanship and efficient production, specially designed for iron art craft ornaments. It achieves the perfect transformation from wire materials to artworks, helping enterprises gain a first-mover advantage in the high-end market.

I. Full-Dimensional Technical Parameters: Redefining Craft Standards

(1) Basic Configuration: Adaptable to Diverse Creative Scenarios

• Material & Wire Diameter: Specialized in iron art processing, supporting a wire diameter range of 2-6mm. Whether creating delicate flower and leaf patterns (2mm wire diameter) or stable main frames (6mm wire diameter), it accurately adapts to meet the full-process needs of ornaments from detailed decoration to main structures.
• Production Efficiency: The basic production speed reaches 10-15 pieces/min. For an ornament component with a diameter of 80mm, the speed can increase to 15-18 pieces/min (slowing linearly with larger diameters), balancing efficiency and process complexity for both small-batch customization and large-scale mass production.

(2) Power System: Precise Drive for Stable Output

• Servo Wire-Feeding System: The 3.8KW servo motor with an intelligent control system ensures zero 卡顿 (jamming) in wire feeding at a constant speed of 35m/min. Even extremely thin 2mm wires can be positioned accurately, avoiding component deformation caused by wire-feeding errors in traditional equipment.
• Intelligent Cutting Technology: The 1.0KW high-frequency cutting motor responds in <0.1 seconds, with a cut perpendicularity error <1°, providing burr-free and skew-free standard wires for subsequent loop forming, ensuring component precision from the source.

(3) Process Precision: Micron-Level Control for Artistic Texture

• Loop Forming Capability:
  • Diameter range: 30mm-700mm, supporting full-size production from mini pendants (30mm) to large floor ornaments (700mm);
  • Intelligent diameter limitation for different wire diameters: 2-2.5mm wires fit 40-300mm delicate small loops, while 6-8mm wires can form 700mm extra-large loops (requires low-carbon steel), avoiding structural defects from mismatched wire diameters and loop sizes.
• Precision Parameters:
  • Circumference tolerance: ±0.3mm, ensuring seamless splicing of ring components;
  • Loop diameter tolerance: 0.5mm, flatness <0.5mm, maintaining uniform symmetry even for complex curved surfaces to meet the ultimate aesthetic demands of high-end ornaments.

(4) Operation Support: Industrial-Grade Design for Sustained Production

• Power Supply: 380V three-phase power with 50KVA welding power adapts to complex factory power environments; the 50% duty cycle design supports 12-hour continuous operation without performance degradation, ideal for peak holiday orders.
• Intelligent Auxiliary Systems:
  • 0.6MPa constant-pressure air supply ensures stable clamping by pneumatic grippers, preventing wire offset;
  • 50L/min circulating water cooling system controls welding module temperature in real time, extending equipment life by >30%;
  • Space efficiency: Compact 1950×1450×1500mm body occupies <3㎡, with a lightweight 790KG design for easy deployment and production line adjustment in small-to-medium factories.
    

II. Three Core Advantages: Solving Craft Production Pain Points

(1) High Efficiency × Rapid Creative Response: Ultra-Fast Conversion from Design to Finished Product

(2) Precision-Oriented × Artistic Empowerment: Making Creativity Withstand Detail Scrutiny

(3) Flexible Switching × Full-Scenario Adaptability: Low-Cost Production for Small-Batch Customization

III. Application Scenarios: Unlocking Infinite Possibilities for Iron Art Ornaments

• Home Decor: Producing tea table fruit basket stands, wall decoration ring frames, candlestick bases, etc., supporting subsequent processes like gold plating/painting with no welding scars on the surface;
• Gift Customization: Rapidly forming personalized zodiac pendants, anniversary hollow rings, combined with laser engraving for batch customization;
• Art Installations: Processing large-scale sculpture load-bearing rings, with the 700mm extra-large loop diameter meeting structural requirements for public space artworks.