Hydraulic Tracking Shear Straightener: A Powerful Tool for Precise and Efficient Processing of 7mm Stainless Steel Wires

In the stainless steel processing industry, the straightening of 7mm stainless steel wires may seem routine, but it often becomes a tricky challenge due to customers' high requirements. Recently, the Jinchun Bending Machine team encountered such a customer—who needed to ensure processing quality while controlling costs. Finally, with a hydraulic tracking shear straightener, they perfectly resolved this contradiction between "high requirements and low budget".

The customer who came for sample processing on that day had clear and strict standards for the processing effect. He needed to straighten 7mm stainless steel wires and then cut them into fixed-length finished products of 490mm. There were three core demands: first, the processing speed should be fast to meet the subsequent production rhythm; second, the surface of the finished products should have no scratches to ensure the appearance accuracy of the products; third, the overall budget was limited, and he hoped to achieve high-quality processing while controlling costs. The combination of these three requirements posed a significant challenge to the processing equipment. It should be noted that 7mm stainless steel wires have high hardness, and if the force is uneven during the straightening process, scratches are likely to be left on the surface; moreover, the fixed-length cutting of 490mm has extremely high requirements for the cutting accuracy and stability of the equipment, while also needing to take into account the speed. Conventional equipment can hardly meet these conditions at the same time.

Facing such a challenge, the Jinchun team was not intimidated. Relying on years of equipment R&D and practical experience, they quickly matched a 12mm hydraulic tracking shear straightener for the customer. The reason for choosing this equipment was precisely its unique advantages in processing medium and thick Specification  wires. Different from traditional mechanical cutting equipment, this hydraulic tracking shear straightener adopts a hydraulic cutting method, which not only has greater cutting force to easily handle the rigid material of 7mm stainless steel wires and ensure stable and non-jamming cutting process, but also can effectively reduce equipment wear and tear. In the long run, it greatly improves the cost-effectiveness, which exactly meets the customer's budget needs.

To completely solve the customer's most concerned issue of "no scratches on the surface", the Jinchun team also optimized the equipment in details and specially equipped it with a dedicated magnetic adjusting block and magnetic adjusting wheel. The magnetic adjusting block can accurately control the magnetic field strength, ensuring that the wire maintains uniform force during the straightening process and avoiding scratches caused by friction between the wire and equipment components due to magnetic field deviation; the magnetic adjusting wheel is made of a special material with high smoothness and high wear resistance, which can minimize the friction coefficient when in contact with the wire, further ensuring the flat and smooth surface of the finished product.

After on-site debugging and sample processing tests, the performance of this hydraulic tracking shear straightener far exceeded the customer's expectations. When the equipment was in operation, it could achieve a straightening processing speed of 20 meters per minute. Calculated based on the finished product length of 490mm, it could stably produce about 40 qualified finished products per minute, fully meeting the customer's demand for efficient production. More importantly, the processed 7mm stainless steel wires not only had a length error controlled within ±0.1mm, but also had a bright and new surface without any scratches or indentations, and the cut was flat without burrs, perfectly meeting the customer's quality standards.

Seeing such processing results, the customer showed a satisfied smile on the spot and did not hesitate to decide to entrust the entire coil of 7mm stainless steel wires to the Jinchun team for processing. He also requested that the processed finished products, the remaining wires, and the tracking shear straightener be packaged and shipped together. The success of this cooperation not only helped the customer solve the production problem, but also confirmed the strong strength of the hydraulic tracking shear straightener in the field of stainless steel wire processing.

The Jinchun team has always believed that high-quality equipment needs to be matched with professional services. Whether it is the processing of 7mm stainless steel wires or the processing needs of wires of other specifications and materials, as long as customers have questions about equipment selection, processing effects, etc., they can communicate at any time. The team will provide customized solutions according to the specific needs of customers and arrange free sample processing tests, allowing customers to intuitively see the processing effect before investing in costs, truly realizing a reliable cooperation and secure production. In the future, the Jinchun team will also continue to optimize equipment performance, provide more industrial customers with efficient, precise, and cost-effective wire processing solutions, helping enterprises reduce costs, increase efficiency, and achieve high-quality development.