Fabricant leader de machines de formage de fil, spécialisé dans le développement de technologies de soudage.
Product Parameter Table
Core Performance
Artículo | Specification / Description |
Modelo | JCXLC2-6 (2-6mm Forming Machine) |
Core Functions | With straightening + cutting + interference-free pushing and bending for one-time forming, and the whole process is unmanned |
Eficiencia | 20-25 pieces per minute (200*200mm square frame sample), 4-5 times the efficiency of traditional models |
Bending Precision | ±0.5mm (Servo-driven dynamic compensation technology) |
Wire Feeding Precision | ±0.5mm (Coordinated calibration by 18 sets of straightening wheels + 3 sets of wire feeding wheels) |
Maximum Wire Feeding Speed | 90m/min (High-speed response Sanyo servo from Japan) |
Maximum Bending Speed | 300 revolutions per minute (at an angle of 180°), supporting 360° forward and reverse rotation |
Structural Parameters
Artículo | Specification / Material |
Straightening System | 18 sets of national standard Cr12 straightening wheels, with a hardness of 58-62HRC, supporting round / flat / square wires (any material) |
Bending Mould | High-quality SKD11 mould, with a finishing hardness of 51°, wear-resistant and anti-deformation |
Wire Feeding Wheels | 3 sets of Cr12 finely polished wheels, with a heat treatment hardness of 58°, suitable for 2-6mm iron wires (standard) |
Applicable Wires | Round wires / flat wires / square wires (copper, stainless steel, iron, etc.), with a diameter range of 2-6mm |
Movement Direction | Inner mould: moves up and down; Outer mould: moves up and down + 360° rotation, enabling the formation of complex patterns without interference |
Appearance Dimensions | 2300 1100 1650mm (Length × Ancho × Height) |
Machine Weight | 750KG (Stable base + High-strength frame) |
Electrical and Intelligent Configuration
Artículo | Specification / Technology |
Servo System |
Sanyo motors from Japan (total power of 4.8kW):
|
Cutting Knife System | Special cutting knife for No. 86 iron wire, with dynamically adaptive cutting force, supporting continuous cutting |
Control System | Chinese-English bilingual interface, supporting one-click import of CAD drawings (DWG/DXF), storing 10,000 sets of process data |
Pneumatic System | 3 sets of cylinders + 4 sets of solenoid valves, with a response time of < 20ms, stably driving the bending / straightening actions |
Safety Protection | Full enclosure protection + emergency stop button, meeting CE safety standards |
Differentiated Highlights
✅ Unmanned Closed Loop: The whole process of straightening → wire feeding → bending → cutting is automatically completed, with 0 manual intervention.
✅ Interference-free Forming: 360° rotating outer mould + moving up and down inner mould, supporting complex patterns such as petals and vines.
✅ Mould Durability: The service life of the SKD11 mould exceeds 500,000 times, and the Cr12 straightening wheels are 3 times more wear-resistant than traditional materials.
✅ Intelligent Compatibility: Seamless docking with AutoCAD/ZWCAD drawings, supporting automatic parameter optimization (adaptive to material properties).
Escenarios de aplicación
▸ Lighting and Lantern Skeletons (Copper / Stainless Steel Wires) ▸ Furniture Hardware Frames ▸ Handicraft Wire Forming
▸ Large-sized Skeletons (Chandeliers / Floor Lamps) ▸ Batch Fine Structures (Petals / Vines)