Jinchun CNC Wire Bending Machine: 7-axis Without Head + Dynamic Reversing Technology, Unlocking a New Paradigm of High-precision Intelligent Manufacturing for Large Wire Diameters

The new generation of Jinchun Industry's CNC wire bending machine, with the core of 7-axis intelligent coordination and innovative copper bushing transmission technology, is specifically designed for the efficient and precise forming of two-dimensional/three-dimensional components with high strength and large wire diameters. Through the replaceable outer ring structure and the full-range movement technology of the machine head, it breaks through the angle limitations and transmission bottlenecks of traditional equipment, achieving the powerful performance of ±0.5mm wire feeding accuracy and an ultra-high-speed wire feeding of 40m/min , helping customers establish core competitiveness in fields such as new energy and heavy industrial machinery!

Analysis of Technological Subversion Points:
Copper Bushing-driven Torsion Head
It adopts a highly wear-resistant copper bushing transmission system. Compared with traditional bearing transmission, the torque output is increased by 25%, and the impact resistance is enhanced by 50%. It completely solves the problem of angle drift during the bending of large wire diameters, ensuring that both the forming stability and accuracy of ultra-high-strength wires with 1900N/mm² (φ3.0mm-φ8.0mm) meet the standards.

Revolutionary Design of the Replaceable Outer Ring
It pioneered the modular outer ring structure of the torsion head, supporting rapid disassembly and replacement within 10 seconds, breaking through the dilemma of corner interference caused by the traditional fixed outer ring. By freely adapting to the angle requirements of different products, the model change time is reduced by 70%, easily coping with the challenges of flexible production of multiple varieties and small batches.
7-axis Linkage + Full-range Translation of the Machine Head
Based on the 7-axis CNC independent control technology, combined with the function of the overall left-right movement of the machine head (with a stroke of ±200mm), it realizes seamless forming in three-dimensional space. The intelligent algorithm automatically optimizes the bending path, increasing the processing efficiency of complex special-shaped parts by 50% and reducing the labor cost by 40%.
Overview of Performance Parameters:
Processing Wire Diameter Range:
▸ Conventional Strength: φ3.0mm-φ10.0mm (suitable for standard metal wires)
▸ Ultra-high Strength: φ3.0mm-φ8.0mm (1900N/mm² special alloy)
Wire Feeding System:
▸ Accuracy: ±0.5mm (closed-loop feedback control)
▸ Speed: 40m/min (servo direct drive technology)
Control System: 7-axis CNC linkage (Siemens PLC from Germany + Yaskawa servo motor from Japan)
Forming Speed: Up to 55 bends per minute (depending on the complexity)
Precisely Solving Industry Pain Points:
Corner Interference → The adjustable outer ring design increases the space utilization rate by 80%.
Inefficient Model Change → Modular components + parameter memory function, completing product switching within 15 minutes.
Difficulty in Forming High-strength Materials → Copper bushing transmission + multi-point hydraulic compensation, enabling easy bending of wires with 1900N/mm².
Comprehensive Coverage of Application Scenarios:
▸ Multi-angle forming of high-voltage harness brackets for new energy vehicles
▸ Precision bending of high-strength steel for hydraulic pipelines of construction machinery
▸ Rapid three-dimensional processing of metal frames for smart homes
▸ Closed-loop forming of special wires for aerospace
Four Commitments of Jinchun's Intelligent Manufacturing:
Intelligent Cost Reduction: Energy consumption is reduced by 30%, and mold loss is reduced by 60%.
Ultra-fast Response: 24-hour remote diagnosis + output of technical solutions within 2 hours
Lifetime Escort: A powerful after-sales team

Jinchun —— Let every bend precisely create profits!