In modern industrial production, the efficiency and precision of the mesh manufacturing process are of utmost significance. Among them, the cutting process, as the initial step in mesh production, directly impacts the entire production cycle. This article will provide a detailed introduction to an advanced cutting solution—utilizing a 2-4mm fly shear straightening machine in conjunction with a 1.2-meter material hopper to achieve rapid, precise, and labor-saving cutting operations. At the same time, it will compare and introduce the 3-8 chasing shear straightening machine suitable for different wire specifications.
During the mesh production process, the 2-4mm fly shear straightening machine demonstrates outstanding performance advantages. This machine can quickly cut and straighten the wires used for making cages. It has distinct characteristics and can basically achieve unmanned operation, significantly reducing labor costs.
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Cutting Length Range
: It can handle cutting lengths of over 80mm, meeting the requirements of various mesh specifications.
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Wire Feeding Speed
: The speed adjustment range is 10-100 meters per minute, and the speed is automatically adapted according to the wire diameter and cutting length. The smaller the wire diameter, the faster the speed; the shorter the length, the slower the speed, ensuring both high efficiency and precision.
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Length Error
: Controlled within ±0.5mm, ensuring a high level of precision in the cutting dimensions.
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Straightening Wire
: Suitable for ordinary carbon steel wires, meeting the needs of common mesh production.
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Configuration of Key Components
: The wire feeding motor is a 2.3kw servo motor (Mitsubishi), the straightening motor is 3.0KW/2880r (Xingcheng), and the fly cutting servo motor is a 2.8KW cutting servo motor. Paired with a Taiwanese guide rail module, it ensures the stable operation and precise control of the machine. There are 2 wire feeding groups (4 pairs of wheels), and the control screen is a touch screen, which is convenient and intuitive to operate. With 9 straightening blocks, it can effectively straighten wires with a diameter of 2.0-4.0mm (ordinary carbon steel below Q235). The frame size (length × width × height) is 2350×750×1550 (mm), featuring a reasonable structural design and a small footprint.
![Efficient Mesh Cutting Solution: Fly Shear Straightening Machine Leading the Industry Transformation 2]()
It is recommended to pair 4 sets of 2-4mm fly shear straightening machines with a 1.2-meter material hopper, which can further enhance the cutting efficiency. The design of the material hopper makes it convenient to collect the cut wires, reducing the manual transfer process. It matches the high-speed cutting capacity of the machine, forming an efficient cutting production line.
When it comes to cutting and straightening thicker wires, the 3-8 chasing shear straightening machine is an ideal choice.
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Cutting Steel Wire Diameter
: It can handle steel wires with a diameter of 3-8mm, expanding the range of processed wires.
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Cutting Length Range
: It can meet the cutting length requirements of over 50mm, providing support for diversified mesh products.
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Wire Feeding Speed
: The adjustable speed is 35-40 meters per minute, ensuring the processing quality while maintaining the speed.
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Straightening Wire
: It is suitable not only for ordinary carbon steel wires but also for stainless steel wires, broadening the application scope.
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Component Configuration
: The feeding rack size is 800×300×600. The wire feeding motor is a 2.2kw motor with a reducer (Dongguan Wanxin 40 medium-sized reducer - GH40 - 2200W - 3S), the straightening motor is 5.5KW - 2P, the cutting motor is 1KW, and the chasing shear servo motor is 1.0KW - 1500 rpm. It adopts a Taiwanese Jinggong guide rail module and a Taiwanese Heqing ball screw module. There are 2 wire feeding groups (5 pairs of wheels), the control screen is a touch screen, and there are 6 straightening blocks. It can process wires with a diameter of 3~8mm (ordinary carbon steel) and 3~6mm (stainless steel). The frame size (length × width × height) is 2670×710×1450 (mm), featuring a compact and stable structure.
![Efficient Mesh Cutting Solution: Fly Shear Straightening Machine Leading the Industry Transformation 3]()
In the mesh production industry, choosing the right cutting and straightening equipment is the key to improving production efficiency and reducing costs. Whether it is the rapid and precise cutting of the 2-4mm fly shear straightening machine or the wide applicability of the 3-8 chasing shear straightening machine to different wires, it provides diversified choices for mesh manufacturers, helping enterprises stand out in the fierce market competition.
